750 spindle serial link error

Описание проблемы: 1) В Италии был куплен станок First со стойкой Fanuc 0i-MC, работоспособный, итальянец на нём работал уже после установки у нас, в РФ. 2) При попытке сменить язык станка на английский, погас экран стойки и перестали работать какие-либо клавиши (со слов оператора, который пыталс...

Описание проблемы:

1) В Италии был куплен станок First со стойкой Fanuc 0i-MC, работоспособный, итальянец на нём работал уже после установки у нас, в РФ.

2) При попытке сменить язык станка на английский, погас экран стойки и перестали работать какие-либо клавиши (со слов оператора, который пытался сменить язык).

3) Оператором были сброшены настройки к заводским (Reset+Delete при загрузке).

После третьего пункта я подключился к проблеме. Что было сделано:

1) Найдены и прочитаны большая часть доступных мануалов.

2) Найдена дискета с заводскими настройками, и папка с настройками в бумажном виде (на дискете были файлы *.PAR и *.PIT)

3) Вбиты вручную в станок настройки PMC с распечатки.

4) Настройки ЧПУ с дискеты скопированы на карту памяти и залиты в память станка (как файлы CNCPARAM.DAT и PITCHERROR.DAT).

После этих манипуляций появилось 3 ошибки (номера точно эти, в описании ошибки возможны неточности):

1007 PLC SYSTEM ERROR PLS CALL «YOUR AGENT»

1180 ARM NOT IN HOME POSITION

750 SPINDLE SERIAL LINK ERROR

Также есть одна возможно важная деталь — в ладдере видно, что система станка программировалась кем-то в 2006 году (ноябрь), а в документации указаны данные о программировании только в 2005 году (май), и никаких упоминаний о 2006 годе больше нигде нет.

В данный момент не можем продвинуться дальше этих ошибок. Производитель пока не ответил. Возможно кто-то сможет что-то посоветовать? Куда копать, как устранить? Либо порекомендовать хорошего специалиста, способного решить эту проблему в нашем городе — Ростов-на-Дону, Россия?

Заранее благодарен.

  1. 09-08-2014, 09:11 PM


    #1

    VSO is offline


    Registered


    The machine is a star sr32 with fanuc 16tt control. About 2 weeks ago, the machine began to give this alarm while it was booting up.

    «750 Serial spindle link error» on HEAD 2.
    later on after 10 seconds or so, it also gives the following —
    401 X AXIS VREADY OFF —
    401 Y AXIS VREADY OFF
    401 Z AXIS VREADY OFF on head 1 and

    401 X AXIS VREADY OFF
    401 Z AXIS VREADY OFF on head 2.

    I was simply turning off the machine, and power supply and turning them on again and alarm was going away easily.

    But today, when i turn on the machine, the alarm condition became stable, whatever i did, i could not delete the alarm.

    It also gives 19 on the led display of the spindle amplifier module.

    I saw some advices the check optical cables? i do not know how and what to check..

    Alarm Codes 19 and 20

    The offset voltage of the phase U (alarm code 19) or phase V (alarm code
    20) current detection circuit is excessively high. A check is made when the
    power is turned on. If this alarm is issued, replace the SPM. If this alarm is issued
    immediately after the SPM control printed circuit board is replaced, check the
    plugging of the connectors between the power unit and SPM control printed
    circuit board. ??

    Anyone experienced before?


  2. 09-10-2014, 01:12 PM


    #2

    botha.y is offline


    Registered


    Re: 750 Serial spindle link error

    Try swapping spindle sensor, else try swapping cable, else might be the drive.


  3. 09-11-2014, 04:13 AM


    #3

    tc429 is offline


    Member


    Re: 750 Serial spindle link error

    check contacts on external/main contactor too- had one that broke a spring on a starter contact, would boot intermittently due to sometimes single phasing if the contact didnt touch. dont rcall if it was alarm 19, but sounds familiar.

    you can use most cellphone cameras to ‘look’ into the fiber optic cables- look at the end, one fiber should be bright purple, plug back in, look at other end, should also have one bright purple light…if both dark, look during reboot, some time-out/shut off… usually if the IREDs are going bad, one will be very dim- if you see a dim one, follow the cable back and look into the socket- if brighter, your cable is damaged. Iphones(at least one buddies at work) wont see infrared, but most others do- you can look at the end of your tv remote to test

    I just fixed a high voltage spindle drive tonight on a 0-i, it was intermittrntly giving a serial link fault, and saying ‘dc link fuse blown’. took the amp apart, there were two 100k ohm 2 watt resistors on the DC buss, one was noticeably dark- checked them and the ‘new’ looking one was wide open… replaced it and it came right up- this serial stuff has really been a thorn in my side lately…its great when it works, but stupid little things go wrong and it sends you on a wild goose chase…


  4. 09-11-2014, 04:19 AM


    #4

    Re: 750 Serial spindle link error


  5. 09-11-2014, 04:59 PM


    #5

    botha.y is offline


    Registered


    Re: 750 Serial spindle link error

    Quote Originally Posted by tc429
    View Post

    check contacts on external/main contactor too- had one that broke a spring on a starter contact, would boot intermittently due to sometimes single phasing if the contact didnt touch. dont rcall if it was alarm 19, but sounds familiar.

    you can use most cellphone cameras to ‘look’ into the fiber optic cables- look at the end, one fiber should be bright purple, plug back in, look at other end, should also have one bright purple light…if both dark, look during reboot, some time-out/shut off… usually if the IREDs are going bad, one will be very dim- if you see a dim one, follow the cable back and look into the socket- if brighter, your cable is damaged. Iphones(at least one buddies at work) wont see infrared, but most others do- you can look at the end of your tv remote to test

    I just fixed a high voltage spindle drive tonight on a 0-i, it was intermittrntly giving a serial link fault, and saying ‘dc link fuse blown’. took the amp apart, there were two 100k ohm 2 watt resistors on the DC buss, one was noticeably dark- checked them and the ‘new’ looking one was wide open… replaced it and it came right up- this serial stuff has really been a thorn in my side lately…its great when it works, but stupid little things go wrong and it sends you on a wild goose chase…

    Ah yes even if it’s unlikely the problem you might as well check the three phase voltage as well as continuity about everywhere on your circuit up to the spindle motor as well as the DC link voltage. You should also unplug your motor and meg it just to be sure it’s okay. Be careful with capacitor discharging so you do not get a deadly electrical shock from this.

    Cheers.


  6. 09-12-2014, 12:06 PM


    #6

    VSO is offline


    Registered


    Re: 750 Serial spindle link error

    Yeah, the problem is solved. This is not something related to wiring or so. It was a U phase current transducer failure on the drive power card — not the control one — We took off the drive and removed everything. We gave 24 volts of electric and saw that it was still blinking number 19 alarm on led screen. There was not any possibity of using even a small current, so we directly removed the current transducer from the board. Gave 24 volts again and the alarm had gone. I bought a brand new one — lucky me hard to find a new one — and it works just fine now.


  7. 02-02-2023, 05:27 PM


    #7

    gugu is offline


    Member


    Re: 750 Serial spindle link error

    In my case, the 2 resistors R51 and R52 on the DC buss were open. The resistors are on the main board of the Spindle Amplifier (not on the communications board).
    Replace the 2 resistors at it might solve your problem. I’ve been searching for a solution all over the internet and couldn’t find anything that worked, so now i decided that every time i solve a problem and fix something, i’ll post it everywhere for anyone to see.


доброго времени суток. у меня слетела система с fanuc oi-mc, систему я восстановил,найдя копии у поставщика,но возникли проблемы с лицензией. надпись ,о ней будет говорят 30 дней мигать ,а потом станок зависнет,но пока не до неё. после запуска системы ,через какое-то время система выкинула ошибку 926-ошибка FSSB и мелким шрифтом были написаны адреса ошибки. после перезагрузки ,через некоторое время опять тоже самое.наладчик сказал,что перед тем,как слетела система было тоже . нашёл неисправность чисто случайно ,стал проверять не оборвались ли где кабеля датчиков осей,и обнаружил,что корпус датчика х очень горячий. разобрал,оказалось,что один из штырьков разъёма отвалился практически от шлейфа(мои предположения,так как само место пайки залито,а ковырять я побоялся),что идёт на плату датчика. и вот этот штырёк так грелся,что вокруг него был обугленный материал .штырёк я убрал совсем ,кинул проводок напрямую,собрал и о чудо-ошибки больше не появлялось (926). стал проверять настройки осей и усилителей,данные о двигателях осей и шпинделе оказалось всё пусто,стал пытаться через автоматическую установку произвести установку, бесполезно. появились только данные о двигателях осей . много делал попыток,параметры разные менял ,бесполезно,стойка пишет ошибка 750 и ошибка-недостаточно усилителей 5136 (конечно недостаточно ,их вообще нет и не устанавливаются). потом откинул разъём датчика х , выключив станок, загрузил и вот всё появилось и характеристики двигателя шпинделя,и его серийный номер,и 4 усилителя с токовыми характеристиками(оси 4-и),все ошибки пропали,появилась только ошибка х 368(нельзя получить данные от встроенного импульсного шифратора) и это правильно,разъём датчика х то откинут. и вот я выключаю станок ,одеваю разъём датчика х,с надеждой ,что параметры не исчезнут…Но нет ,опять нет параметров двигателя шпинделя,нет ни одного усилителя… снял снова разъём х ,загрузил ,вуаля, параметры на месте. если вы дочитали хочу у вас спросить ,может что подскажете,что не так,это датчик или всё же с конфигурацией что-то не так? заменить бы датчик ,да нечем. или может подскажете ,как его обойти ,убедится ,что это он ,а не что иное.

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  1. Thread: 750 Serial spindle link error
  2. 750 Serial spindle link error
  3. Re: 750 Serial spindle link error
  4. Re: 750 Serial spindle link error
  5. Re: 750 Serial spindle link error
  6. Re: 750 Serial spindle link error
  7. Re: 750 Serial spindle link error
  8. 750 alarm: serial spindle woes
  9. Jim Wilson
  10. Thread: Fanuc Oi-MC with 750 Serial Spindle Link Error
  11. Fanuc Oi-MC with 750 Serial Spindle Link Error
  12. Re: Fanuc Oi-MC with 750 Serial Spindle Link Error
  13. Re: Fanuc Oi-MC with 750 Serial Spindle Link Error
  14. Fanuc SOi mate-md
  15. Fanuc Alarm 750 — SPINDLE SERIAL LINK START FAULT
  16. Nationwide FANUC Spindle Alarm Troubleshooting, Repairs & Replacement Service
  17. FANUC-GE Parts Exchange & Repair Warranty Information

Thread: 750 Serial spindle link error

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750 Serial spindle link error

The machine is a star sr32 with fanuc 16tt control. About 2 weeks ago, the machine began to give this alarm while it was booting up.

«750 Serial spindle link error» on HEAD 2.
later on after 10 seconds or so, it also gives the following —
401 X AXIS VREADY OFF —
401 Y AXIS VREADY OFF
401 Z AXIS VREADY OFF on head 1 and

401 X AXIS VREADY OFF
401 Z AXIS VREADY OFF on head 2.

I was simply turning off the machine, and power supply and turning them on again and alarm was going away easily.

But today, when i turn on the machine, the alarm condition became stable, whatever i did, i could not delete the alarm.

It also gives 19 on the led display of the spindle amplifier module.

I saw some advices the check optical cables? i do not know how and what to check..

Alarm Codes 19 and 20

The offset voltage of the phase U (alarm code 19) or phase V (alarm code
20) current detection circuit is excessively high. A check is made when the
power is turned on. If this alarm is issued, replace the SPM. If this alarm is issued
immediately after the SPM control printed circuit board is replaced, check the
plugging of the connectors between the power unit and SPM control printed
circuit board. ??

Anyone experienced before?

Re: 750 Serial spindle link error

Try swapping spindle sensor, else try swapping cable, else might be the drive.

Re: 750 Serial spindle link error

check contacts on external/main contactor too- had one that broke a spring on a starter contact, would boot intermittently due to sometimes single phasing if the contact didnt touch. dont rcall if it was alarm 19, but sounds familiar.

you can use most cellphone cameras to ‘look’ into the fiber optic cables- look at the end, one fiber should be bright purple, plug back in, look at other end, should also have one bright purple light. if both dark, look during reboot, some time-out/shut off. usually if the IREDs are going bad, one will be very dim- if you see a dim one, follow the cable back and look into the socket- if brighter, your cable is damaged. Iphones(at least one buddies at work) wont see infrared, but most others do- you can look at the end of your tv remote to test

I just fixed a high voltage spindle drive tonight on a 0-i, it was intermittrntly giving a serial link fault, and saying ‘dc link fuse blown’. took the amp apart, there were two 100k ohm 2 watt resistors on the DC buss, one was noticeably dark- checked them and the ‘new’ looking one was wide open. replaced it and it came right up- this serial stuff has really been a thorn in my side lately. its great when it works, but stupid little things go wrong and it sends you on a wild goose chase.

Re: 750 Serial spindle link error

Re: 750 Serial spindle link error

check contacts on external/main contactor too- had one that broke a spring on a starter contact, would boot intermittently due to sometimes single phasing if the contact didnt touch. dont rcall if it was alarm 19, but sounds familiar.

you can use most cellphone cameras to ‘look’ into the fiber optic cables- look at the end, one fiber should be bright purple, plug back in, look at other end, should also have one bright purple light. if both dark, look during reboot, some time-out/shut off. usually if the IREDs are going bad, one will be very dim- if you see a dim one, follow the cable back and look into the socket- if brighter, your cable is damaged. Iphones(at least one buddies at work) wont see infrared, but most others do- you can look at the end of your tv remote to test

I just fixed a high voltage spindle drive tonight on a 0-i, it was intermittrntly giving a serial link fault, and saying ‘dc link fuse blown’. took the amp apart, there were two 100k ohm 2 watt resistors on the DC buss, one was noticeably dark- checked them and the ‘new’ looking one was wide open. replaced it and it came right up- this serial stuff has really been a thorn in my side lately. its great when it works, but stupid little things go wrong and it sends you on a wild goose chase.

Ah yes even if it’s unlikely the problem you might as well check the three phase voltage as well as continuity about everywhere on your circuit up to the spindle motor as well as the DC link voltage. You should also unplug your motor and meg it just to be sure it’s okay. Be careful with capacitor discharging so you do not get a deadly electrical shock from this.

Re: 750 Serial spindle link error

Yeah, the problem is solved. This is not something related to wiring or so. It was a U phase current transducer failure on the drive power card — not the control one — We took off the drive and removed everything. We gave 24 volts of electric and saw that it was still blinking number 19 alarm on led screen. There was not any possibity of using even a small current, so we directly removed the current transducer from the board. Gave 24 volts again and the alarm had gone. I bought a brand new one — lucky me hard to find a new one — and it works just fine now.

Источник

750 alarm: serial spindle woes

Jim Wilson

Aluminum

Until yesterday, I had occasionally witnessed a 750 SPINDLE SERIAL LINK ERROR alarm on my Hardinge Conquest T51 lathe (Fanuc 18 control). Hit the reset button and it would go away. Yesterday morning, it decided to make itself permanent.

Because the alarm had been intermittent, I expected an easy fix; probably a flaky connection somewhere between the spindle drive and the control. But the cable from the control to the optical IO link and the fiber-optic cable both checked good. Then I noticed that the optical output from the drive was visible (nice! I had thought it might be IR), but the optical output from the IO link was dead. I dragged out the old o-scope and sure enough, serial data is coming from the drive, but nothing is going the other way.

I traced the two signal paths back to an IC on the System Control Module in slot 7 on the Main CPU board.

(Click on the image for a PDF version that’s easier to read.)

Serial data from the spindle drive arrives intact at pin 45 on the IC in question, but nothing comes out of pin 47. From this, I ASSume the chip is bad, but before spending money, I would sure like to know a couple more things:

1. Anyone who knows the control-spindle communication protocol, PLEASE tell me whether my ASSumption above is right or WRONG. The admittedly remote possibility that worries me is that maybe the System Control Module is supposed to remain mute until it receives some particular serial validation sequence from the drive. If that were the design, then maybe the drive is sending something faulty to the control, and the control is (correctly) remaining silent. I haven’t taken the time to decode the sequence coming from the drive, but I could do that if necessary.

2. Where is the best place to go for the replacement part? Can I buy just the chip (Fanuc SIC2 MB660137)? Please? I do have the facilities to properly replace it. However, Google netted me nothing concrete up front; just a whole bunch of places eager to accept an RFQ. I did find one price ($295) for a used System Control Module with a 1 yr warranty. Is that a good deal?

As an alternative to [1], any generous volunteer with a machine similar to mine could also answer the question. All you’d have to do is unplug the fiber-optic cable from the Spindle Drive in the back cabinet (with the Control ON) and look into the end of the connector on the cable. If you see a tiny red dot on one side — or not, please let me know!

Источник

Thread: Fanuc Oi-MC with 750 Serial Spindle Link Error

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Fanuc Oi-MC with 750 Serial Spindle Link Error

Please need some help.
We have a Vertical Machining center «FIRST» with FANUC Control Oi-MC, the machine and Control are
new, found the machine well stored with its original packaging, never plugged to the electricity during
many years.
After check everything on the machine, proceeded to connected it, after turneded-on, control performed
booting procedure normally, just displaying errors about the batteries, then changed old batteries
for new batteries, and battery alarms were cancelled.
Now, the only alarm displayed by the LCD Screen is:
750 Serial Spindle Link Error
Please could you help us.
Many thanks for your attention.
Henry Aparicio

Re: Fanuc Oi-MC with 750 Serial Spindle Link Error

If it were only that easy buddy, if only. When your batteries went flat, the machine memory went Kaput. Right now it doesnt know if it is a Cadillac or a Mr coffee.

I would suggest contacting «First» whomever that is, and see if they can provide you with a backup.

Re: Fanuc Oi-MC with 750 Serial Spindle Link Error

i think you loose only the pulse coders reference points from batteries,as was the batery from NC should have also the digital servos parameters error too but as i see from him it is not.
i am just thinking a bad contact on the cables from the drives,so i better take a contact cleaner spray with alcohol in it and spray all the cables contacts on the drives ,except for JF1 ,JF2 and JF3 for the encoders.

i should look for the drive that has written on top:Spindle amplifier unit because that is your problem or the cables that are going in and out from it.

good luck and keep us posted how the things are going.

Источник

Fanuc SOi mate-md

G. СПИСОК СИГНАЛОВ ТРЕВОГИ

444 n AXIS : INV. COOLING FAN FAILURE

(ОСЬ n : НЕИСПРАВНОСТЬ ВЕНТИЛЯТОРА ОХЛАЖДЕНИЯ КОНВЕРТОРА)

445 n AXIS : SOFT DISCONNECT ALARM (ОСЬ n :

СИГНАЛ ТРЕВОГИ ПРОГРАММНОГО ОБЕСПЕЧЕНИЯ О РАЗРЫВЕ СОЕДИНЕНИЯ)

446 n AXIS : HARD DISCONNECT ALARM (ОСЬ n :

СИГНАЛ ТРЕВОГИ ОБОРУДОВАНИЯ О РАЗРЫВЕ СОЕДИНЕНИЯ)

447 n AXIS : HARD DISCONNECT (EXT) (ОСЬ n : РАЗРЫВ СОЕДИНЕНИЯ ОТ ОБОРУДОВАНИЯ (ВНЕШНИЙ))

448 n AXIS : UNMATCHED FEEDBACK ALARM (ОСЬ n : СИГНАЛ ТРЕВОГИ О РАССОГЛАСОВАННОЙ ОБРАТНОЙ СВЯЗИ)

449 n AXIS : INV. IPM ALARM

(ОСЬ n : СИГНАЛ ТРЕВОГИ ИСМ ИНВЕРТОРА)

453 n AXIS : SPC SOFT DISCONNECT ALARM (СИГНАЛ ТРЕВОГИ ПРОГРАММНОГО ОБЕСПЕЧЕНИЯ О РАЗРЫВЕ СОЕДИНЕНИЯ SPC)

456 n AXIS : ILLEGAL CURRENT LOOP (НЕВЕРНАЯ ТОКОВАЯ ПЕТЛЯ)

457 n AXIS : ILLEGAL HI HRV (250US) (НЕВЕРНЫЙ HI HRV (250US)

458 n AXIS : CURRENT LOOP ERROR (ОШИБКА ТОКОВОЙ ПЕТЛИ)

459 n AXIS : HI HRV SETTING ERROR (ОШИБКА УСТАНОВКИ HI HRV)

460 n AXIS : FSSB DISCONNECT

(ОСЬ n : РАЗРЫВ СОЕДИНЕНИЯ С FSSB)

461 n AXIS : ILLEGAL AMP INTERFACE(ОСЬ n :

НЕВЕРНЫЙ ИНТЕРФЕЙС УСИЛИТЕЛЯ)

СЕРВОМОТОР: Неисправный внутренний вращающийся вентилятор.

С помощью программного обеспечения цифровой сервосистемы обнаружен обрыв провода в импульсном шифраторе.

С помощью оборудования обнаружен обрыв провода во встроенном импульсном шифраторе.

С помощью оборудования обнаружен обрыв провода в автономном датчике.

Знак данных обратной связи от встроенного импульсного шифратора отличается от знака данных обратной связи от автономного датчика.

1) СЕРВОМОТОР: ИСМ (интеллектуальный силовой модуль) обнаружил сигнал тревоги.

2) СЕРВОСИСТЕМА серия: ИСМ(интеллектуальный силовой модуль) обнаружил сигнал тревоги.

Сигнал тревоги о разрыве соединения в программном обеспечении α шифратора импульсов. Выключите питание ЧПУ, затем выньте и вставьте кабель шифратора импульсов. Если этот сигнал тревоги выдается снова, замените импульсный шифратор.

Был задан неверный период контроля тока. Используемый импульсный модуль усилителя не соответствует высокоскоростному HRV. Или система не удовлетворяет ограничивающему требованию выполнения высокоскоростного управления HRV.

Задано, что, еслипериодконтролятокасоставляет250 мс, должно использоваться высокоскоростное управление HRV.

Установленныйпериодконтролятоканесоответствует реальному периоду контроля тока.

Впареосей, вкоторойуоднойосинечетныйномерсерво оси(параметрном. 1023), аудругойчетныйномерсерво оси, являющийся соседним с нечетным номером серво оси, высокоскоростноеуправление HRV поддерживается для одной из осей и не поддерживается для другой.

Внезапно разорвано соединение с FSSB. Возможные причины следующие:

1) Отсоединен или разорван кабель соединения с

2) Внезапно отключено питание усилителя.

3) Усилитель выдал сигнал тревоги о низком напряжении.

Оси усилителя для 2 осей были присвоены интерфейсу быстродействующего типа.

462 n AXIS : SEND CNC DATA FAILED(ОСЬ n : Вследствие ошибки соединения с FSSB подчиненное НЕ УДАЛОСЬ ОТПРАВЛЕНИЕ ДАННЫХ ЧПУ) устройство не может получить необходимые данные.

463 n AXIS : SEND SLAVE DATA FAILED (ОСЬ n : НЕ УДАЛОСЬ ОТПРАВЛЕНИЕ

ДАННЫХ ПОДЧИНЕННОГО УСТРОЙСТВА)

Вследствие ошибки соединения с FSSB сервосистема не может получить необходимые данные.

464 n AXIS : WRITE ID DATA FAILED(ОСЬ n : Сделана попытка записи информации о техническом НЕ УДАЛАСЬ ЗАПИСЬ ИДЕНТИФИКАЦИОНобслуживании на экране технического обслуживания

Источник

Fanuc Alarm 750 — SPINDLE SERIAL LINK START FAULT

Description: This alarm is generated when the spindle control unit is not ready for starting correctly when the power is turned on in the system with the serial spindle. The four reasons can be considered as follows:

  1. An improperly connected optic cable, or the spindle control unit’s power is OFF.
  2. When the NC power was turned on under alarm conditions other than SU–01 or AL–24 which are shown on the LED display of the spindle control unit. In this case, turn the spindle amplifier power off once and perform startup again.
  3. Other reasons (improper combination of hardware) This alarm does not occur after the system including the spindle control unit is activated.
  4. The second spindle (when SP2, bit 4 of parameter No. 3701, is 1) is in one of the above conditions 1) to 3). See diagnostic display No. 409 for details.

Nationwide FANUC Spindle Alarm Troubleshooting, Repairs & Replacement Service

Give Tri Star CNC a call and we’ll help you determine the source of the FANUC spindle alarm 750 error and find solutions ASAP. We offer FREE phone support (call 815-578-9145 now), competitive repair pricing, or quick turnaround on a replacement component from our exchange stock if necessary. If you need on-site support we can point you in the right direction through our field service network.

FANUC-GE Parts Exchange & Repair Warranty Information

Exchange FANUC parts and repaired parts include a 1-year warranty. Tri Star CNC, LLC warrants the COMPLETE ASSEMBLY REPAIR – not just the parts and labor.

Источник

Until yesterday, I had occasionally witnessed a 750 SPINDLE SERIAL LINK ERROR alarm on my Hardinge Conquest T51 lathe (Fanuc 18 control). Hit the reset button and it would go away. Yesterday morning, it decided to make itself permanent. :(

Because the alarm had been intermittent, I expected an easy fix; probably a flaky connection somewhere between the spindle drive and the control. But the cable from the control to the optical IO link and the fiber-optic cable both checked good. Then I noticed that the optical output from the drive was visible (nice! I had thought it might be IR), but the optical output from the IO link was dead. I dragged out the old o-scope and sure enough, serial data is coming from the drive, but nothing is going the other way.

I traced the two signal paths back to an IC on the System Control Module in slot 7 on the Main CPU board.

(Click on the image for a PDF version that’s easier to read.)

Serial data from the spindle drive arrives intact at pin 45 on the IC in question, but nothing comes out of pin 47. From this, I ASSume the chip is bad, but before spending money, I would sure like to know a couple more things:

1. Anyone who knows the control-spindle communication protocol, PLEASE tell me whether my ASSumption above is right or WRONG. :) The admittedly remote possibility that worries me is that maybe the System Control Module is supposed to remain mute until it receives some particular serial validation sequence from the drive. If that were the design, then maybe the drive is sending something faulty to the control, and the control is (correctly) remaining silent. I haven’t taken the time to decode the sequence coming from the drive, but I could do that if necessary.

2. Where is the best place to go for the replacement part? Can I buy just the chip (Fanuc SIC2 MB660137)? Please? I do have the facilities to properly replace it. However, Google netted me nothing concrete up front; just a whole bunch of places eager to accept an RFQ. I did find one price ($295) for a used System Control Module with a 1 yr warranty. Is that a good deal?

As an alternative to [1], any generous volunteer with a machine similar to mine could also answer the question. All you’d have to do is unplug the fiber-optic cable from the Spindle Drive in the back cabinet (with the Control ON) and look into the end of the connector on the cable. If you see a tiny red dot on one side — or not, please let me know!

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G. СПИСОК СИГНАЛОВ ТРЕВОГИ

Номер Сообщение

444n AXIS : INV. COOLING FAN FAILURE

(ОСЬ n : НЕИСПРАВНОСТЬ ВЕНТИЛЯТОРА ОХЛАЖДЕНИЯ КОНВЕРТОРА)

445n AXIS : SOFT DISCONNECT ALARM (ОСЬ n :

СИГНАЛ ТРЕВОГИ ПРОГРАММНОГО ОБЕСПЕЧЕНИЯ О РАЗРЫВЕ СОЕДИНЕНИЯ)

446n AXIS : HARD DISCONNECT ALARM (ОСЬ n :

СИГНАЛ ТРЕВОГИ ОБОРУДОВАНИЯ О РАЗРЫВЕ СОЕДИНЕНИЯ)

447n AXIS : HARD DISCONNECT (EXT) (ОСЬ n : РАЗРЫВ СОЕДИНЕНИЯ ОТ ОБОРУДОВАНИЯ (ВНЕШНИЙ))

448n AXIS : UNMATCHED FEEDBACK ALARM (ОСЬ n : СИГНАЛ ТРЕВОГИ О РАССОГЛАСОВАННОЙ ОБРАТНОЙ СВЯЗИ)

449n AXIS : INV. IPM ALARM

(ОСЬ n : СИГНАЛ ТРЕВОГИ ИСМ ИНВЕРТОРА)

453n AXIS : SPC SOFT DISCONNECT ALARM (СИГНАЛ ТРЕВОГИ ПРОГРАММНОГО ОБЕСПЕЧЕНИЯ О РАЗРЫВЕ СОЕДИНЕНИЯ SPC)

456n AXIS : ILLEGAL CURRENT LOOP (НЕВЕРНАЯ ТОКОВАЯ ПЕТЛЯ)

457n AXIS : ILLEGAL HI HRV (250US) (НЕВЕРНЫЙ HI HRV (250US)

458n AXIS : CURRENT LOOP ERROR (ОШИБКА ТОКОВОЙ ПЕТЛИ)

459n AXIS : HI HRV SETTING ERROR (ОШИБКА УСТАНОВКИ HI HRV)

460n AXIS : FSSB DISCONNECT

(ОСЬ n : РАЗРЫВ СОЕДИНЕНИЯ С FSSB)

461n AXIS : ILLEGAL AMP INTERFACE(ОСЬ n :

НЕВЕРНЫЙ ИНТЕРФЕЙС УСИЛИТЕЛЯ)

Содержание

СЕРВОМОТОР: Неисправный внутренний вращающийся вентилятор.

Спомощью программного обеспечения цифровой сервосистемы обнаружен обрыв провода в импульсном шифраторе.

Спомощью оборудования обнаружен обрыв провода во встроенном импульсном шифраторе.

Спомощью оборудования обнаружен обрыв провода в автономном датчике.

Знак данных обратной связи от встроенного импульсного шифратора отличается от знака данных обратной связи от автономного датчика.

1)СЕРВОМОТОР: ИСМ (интеллектуальный силовой модуль) обнаружил сигнал тревоги.

2)СЕРВОСИСТЕМА серия: ИСМ(интеллектуальный силовой модуль) обнаружил сигнал тревоги.

Сигнал тревоги о разрыве соединения в программном обеспечении α шифратора импульсов. Выключите питание ЧПУ, затем выньте и вставьте кабель шифратора импульсов. Если этот сигнал тревоги выдается снова, замените импульсный шифратор.

Был задан неверный период контроля тока. Используемый импульсный модуль усилителя не соответствует высокоскоростному HRV. Или система не удовлетворяет ограничивающему требованию выполнения высокоскоростного управления HRV.

Задано, что, еслипериодконтролятокасоставляет250 мс, должно использоваться высокоскоростное управление HRV.

Установленныйпериодконтролятоканесоответствует реальному периоду контроля тока.

Впареосей, вкоторойуоднойосинечетныйномерсерво оси(параметрном. 1023), аудругойчетныйномерсерво оси, являющийся соседним с нечетным номером серво оси, высокоскоростноеуправление HRV поддерживается для одной из осей и не поддерживается для другой.

Внезапно разорвано соединение с FSSB. Возможные причины следующие:

1)Отсоединен или разорван кабель соединения с

FSSB.

2)Внезапно отключено питание усилителя.

3)Усилитель выдал сигнал тревоги о низком напряжении.

Оси усилителя для 2 осей были присвоены интерфейсу быстродействующего типа.

462n AXIS : SEND CNC DATA FAILED(ОСЬ n : Вследствие ошибки соединения с FSSB подчиненное НЕ УДАЛОСЬ ОТПРАВЛЕНИЕ ДАННЫХ ЧПУ) устройство не может получить необходимые данные.

463n AXIS : SEND SLAVE DATA FAILED (ОСЬ n : НЕ УДАЛОСЬ ОТПРАВЛЕНИЕ

ДАННЫХ ПОДЧИНЕННОГО УСТРОЙСТВА)

Вследствие ошибки соединения с FSSB сервосистема не может получить необходимые данные.

464n AXIS : WRITE ID DATA FAILED(ОСЬ n : Сделана попытка записи информации о техническом НЕ УДАЛАСЬ ЗАПИСЬ ИДЕНТИФИКАЦИОНобслуживании на экране технического обслуживания

НЫХ ДАННЫХ)

усилителя, но неудачно.

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ПРИЛОЖЕНИЕ

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Номер Сообщение

465n AXIS : READ ID DATA FAILED

(ОСЬ n : НЕ УДАЛОСЬ СЧИТЫВАНИЕ ИДЕНТИФИКАЦИОННЫХ ДАННЫХ)

466n AXIS : MOTOR/AMP COMBINATION (ОСЬ n : КОМБИНАЦИЯ МОТОР/ УСИЛИТЕЛЬ)

467n AXIS : ILLEGAL SETTING OF AXIS (ОСЬ n : НЕВЕРНАЯ УСТАНОВКА ОСИ)

468n AXIS : HI HRV SETTING ERROR (AMP) (ОШИБКА УСТАНОВКИ HI HRV (AMP))

Содержание

При включении питания невозможно считать идентификационную информацию об усилителе.

Максимальное номинальное значение тока для усилителя не соответствует максимальному номинальному значению тока для мотора.

Не включена сервофункция для следующих случаев, когда ось, занимающая один ЦСП (соответствующий двум обычным осям), задана на экране установки оси.

1. Управление с самообучением (разряд 5 параметра ном. 2008 = 1)

2.Высокоскоростная токовая петля (разряд 0 параметра ном. 2004 = 1)

3.Ось высокоскоростного интерфейса (разряд 4 параметра ном. 2005 = 1)

Этот сигнал тревоги выдается, если задано, что высокоскоростноеуправлениеHRV должноиспользоваться для управляемой оси, подсоединенной к усилителю, для которого нельзя использовать высокоскоростное управление HRV.

D Описание сигнала Описание сигналов тревоги, относящихся к сервосистеме, тревоги, относящегося к отображается на экране диагностики (ном. 200 и ном.204), как

сервосистеме

показано ниже.

#7

#6

#5

#4

#3

#2

#1

#0

200

OVL

LV

OVC

HCA

HVA

DCA

FBA

OFA

#7 (OVL) :

Выдан сигнал тревоги о перегрузке.

#6 (LV) :

В сервоусилителе выдан сигнал тревоги о низком напряжении.

#5 (OVC) :

Вцифровомсервоустройствевыдансигналтревогиоперегрузке

по току.

#4 (HCA) :

В сервоусилителе выдан сигнал тревоги о непредусмотренном

токе.

#3 (HVA) :

В сервоусилителе выдан сигнал тревоги о перенапряжении.

#2 (DCA) :

В сервоусилителе выдан сигнал тревоги, относящийся к цепи

регенеративного разряда.

#1 (FBA) :

Выдан сигнал тревоги о разрыве соединения.

#0 (OFA) :

В цифровом сервоустройстве выдан сигнал тревоги о

переполнении.

#7

#6

#5

#4

#3

#2

#1

#0

201

ALD

EXP

Когда в данных диагностики ном. 200 OVL равен 1 (выдается сигнал тревоги ном. 400, относящийся к сервосистеме):

#7 (ALD) 0 : Перегрев мотора 1 : Перегрев усилителя

Когда в данных диагностики ном. 200 FBAL равен 1 (выдается сигнал тревоги ном. 416, относящийся к сервосистеме):

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G. СПИСОК СИГНАЛОВ ТРЕВОГИ

ALD

EXP

Описание сигнала тревоги

1

0

Разрыв соединения со встроенным импульсным

шифратором (оборудование)

1

1

Разрыв соединения с импульсным шифратором,

установленным отдельно (оборудование)

0

0

Нет соединения с импульсным шифратором по

причине программного обеспечения.

#7

#6

#5

#4

#3

#2

#1

#0

204

OFS

MCC

LDA

PMS

#6 (OFS) :

В цифровой сервосистеме возникла ошибка преобразования

тока.

#5 (MCC) : В сервоусилителе произошло сваривание электромагнитного контактора.

#4 (LDA) : Светодиодный индикатор указывает на неисправность серийного импульсного шифратора С.

#3 (PMS) : Ошибка в импульсах обратной связи возникла по причине неисправности кабеля обратной связи.

6) Сигналы тревоги о перебеге

Номер

Сообщение

Содержание

500

OVER TRAVEL : +n(ПЕРЕБЕГ : +n)

ПревышенопредельноезначениесохраненногоходаI поосиn на

стороне +.

(Параметр ном.1320 или 1326 Примечания)

501

OVER TRAVEL : -n(ПЕРЕБЕГ : -n)

ПревышенопредельноезначениесохраненногоходаI поосиn на

стороне -.

(Параметр ном.1321 или 1327 Примечания)

502

OVER TRAVEL : +n(ПЕРЕБЕГ : +n)

ПревышенопредельноезначениесохраненногоходаII поосиn на

стороне +.

(Параметр ном. 1322)

503

OVER TRAVEL : -n(ПЕРЕБЕГ : -n)

ПревышенопредельноезначениесохраненногоходаII поосиn на

стороне -.

(Параметр ном. 1323)

506OVER TRAVEL : +n(ПЕРЕБЕГ : +n) Превышено ОТ аппаратного обеспечения на стороне + оси n.

507OVER TRAVEL : -n(ПЕРЕБЕГ : -n) Превышено ОТ аппаратного обеспечения на стороне — оси n.

510OVER TRAVEL : +n(ПЕРЕБЕГ : +n)

511OVER TRAVEL : -n(ПЕРЕБЕГ : -n)

Впроцессе проверки ограничения хода, выполненной до начала движения, обнаружено, что конечная точка блока находится на положительной стороне (+) в зоне запрета вдоль оси n, определенной передельным значением хода. Исправьте программу.

Впроцессе проверки ограничения хода, выполненной до начала движения, обнаружено, что конечная точка блока находится на отрицательной стороне (-) в зоне запрета вдоль оси n, определенной предельным значением хода. Исправьте программу.

ПРИМЕЧАНИЕ

Параметры1326 и1327 действуюттолько, когдавключенEXLM (сигналпереключателя ограничения хода).

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7) Сигналы тревоги, относящиеся к сервосистеме

Номер

Сообщение

Содержание

600

n AXIS : INV. DC LINK OVER CURRENT

СЕРВОМОТОР: Ток в цепи постоянного тока слишком

(СЛИШКОМ БОЛЬШОЙ ТОК В ЦЕПИ

высокий.

ПОСТ. ТОКА)

β SVU:

Ток в цепи постоянного тока слишком высокий.

601

n AXIS : INV. RADIATOR FAN FAILURE

СЕРВОМОТОР: Вентилятор охлаждения теплоотвода

(ОСЬ n: НЕИСПРАВНОСТЬ

неисправен.

ВЕНТИЛЯТОРА РАДИАТОРА CNV)

β SVU:

Вентилятор охлаждения теплоотвода неисправен.

602

n AXIS : INV. OVERHEAT(ПЕРЕГРЕВ)

СЕРВОМОТОР: Усилитель сервосистемы перегрелся.

603

n AXIS : INV. IPM ALARM (OH)

СЕРВОМОТОР: ИСМ (интеллектуальный силовой модуль)

(СИГНАЛ ТРЕВОГИ ИСМ (OH))

обнаружил сигнал тревоги перегрева .

β SVU:

ИСМ(интеллектуальныйсиловоймодуль) обнаружил

сигнал тревоги перегрева.

604

n AXIS : AMP. COMMUNICATION

Соединение между SVM и Б/П неисправно.

ERROR (ОШИБКА СВЯЗИ AMP)

605

n AXIS : CNV. EX. (ПРИМЕР)

PSMR:

Регенеративное питание мотора слишком высокое.

DISCHARGE POW.(СИЛА РАЗРЯДА)

606

n AXIS : CNV. RADIATOR FAN FAILURE

Б/П:

Вентилятор охлаждения внешнего теплоотвода

(ОСЬ n: НЕИСПРАВНОСТЬ

неисправен.

ВЕНТИЛЯТОРА РАДИАТОРА CNV)

PSMR: Вентилятор охлаждения внешнего теплоотвода

неисправен.

607

n AXIS : CNV. SINGLE PHASE FAILURE

Б/П:

Одна из фаз входного питания неисправна.

(НЕИСПРАВНОСТЬ ОДНОЙ ФАЗЫ)

PSMR:

Одна из фаз входного питания неисправна.

8) Сигналы тревоги о перегреве

Номер Сообщение

700OVERHEAT: CONTROL UNIT (ПЕРЕГРЕВ : УСТРОЙСТВО УПРАВЛЕНИЯ)

701OVERHEAT: FAN MOTOR

(ПЕРЕГРЕВ : МОТОР ВЕНТИЛЯТОРА)

Содержание

Перегрев устройства управления Проверьте, работает ли мотор вентилятора исправно, и прочистите воздушный фильтр.

Перегрелся мотор вентилятора, расположенный в верхней части корпуса устройства управления. Проверьте работу мотора вентилятора, и при необходимости замените мотор.

9) Сигналы тревоги, относящиеся к жесткому нарезанию резьбы метчиком

Номер

Сообщение

Содержание

740

RIGID TAP ALARM : EXCESS ERROR

Впроцессежесткогонарезаниярезьбыметчикомотклонение

(СИГНАЛ ТРЕВОГИ СЕРВОСИСТЕМЫ:

положения шпинделя в состоянии остановки превысило

ОШИБКА ПРЕВЫШЕНИЯ ПРЕДЕЛА)

установленное значение.

741RIGID TAP ALARM : EXCESS ERROR Впроцессежесткогонарезаниярезьбыметчикомотклонение (СИГНАЛ ТРЕВОГИ СЕРВОСИСТЕМЫ: положения шпинделя в состоянии остановки превысило

ОШИБКА ПРЕВЫШЕНИЯ ПРЕДЕЛА)

установленное значение.

742

RIGID TAP ALARM : LSI OVER FLOW

В процессе жесткого нарезания резьбы метчиком на стороне

(СИГНАЛ ТРЕВОГИ ПРИ ЖЕСТКОМ

шпинделя произошло переполнение БИС.

НАРЕЗАНИИ РЕЗЬБЫ МЕТЧИКОМ:

ПЕРЕПОЛНЕНИЕ БИС)

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G. СПИСОК СИГНАЛОВ ТРЕВОГИ

10) Сигналы тревоги, относящиеся к шпинделю

Номер Сообщение

749S-SPINDLE LSI ERROR (ОШИБКА БИС СЕРИЙНОГО ШПИНДЕЛЯ)

750SPINDLE SERIAL LINK START FAULT (СБОЙ В ПОСЛЕДОВАТЕЛЬНОМ СОЕДИНЕНИИ ШПИНДЕЛЯ)

752FIRST SPINDLE MODE CHANGE FAULT (СБОЙ ПРИ ПЕРЕКЛЮЧЕНИИ РЕЖИМА ПЕРВОГО ШПИНДЕЛЯ)

754SPINDLE-1 ABNORMAL TORQUE ALM (СИГНАЛ ТРЕВОГИ О НЕПРАВИЛЬНОМ КРУТЯЩЕМ МОМЕНТЕ ШПИНДЕЛЯ 1)

Содержание

Это ошибка последовательного соединения, когда система работает после включения питания. Можно предположить следующие причины.

1)Неисправность в соединении оптического кабеля, или кабель не подсоединен, или кабель отрезан.

2)НеисправнаглавнаяплатаЦПилидополнительнаяплата2.

3)Неисправна печатная плата усилителя шпинделя.

Если сигнал тревоги возникает, когда включен источник питания ЧПУ, или, когда этот сигнал тревоги нельзя отменитьдажеприперезагрузкеЧПУ, выключитепитание, а также выключите питание шпинделя.

Данный сигнал тревоги выдается, если устройство управления шпинделем не готово к надлежащему пуску, когда включено питание в системе с серийным шпинделем.

Можно предположить следующие четыре причины:

1)Неправильно подсоединен оптический кабель или выключено питание устройства управления шпинделем.

2)Если питание ЧПУ включено в аварийных условиях, кроме SU-01 или AL-24, что показано на светодиодном индикаторе устройства управления шпинделем.

В этом случае немедленно выключите питание усилителя шпинделя и снова выполните пуск.

3)Другие причины (неверная комбинация оборудования) Данный сигнал тревоги не возникает после активации системы, включая устройство управления шпинделем.

4)Для второго шпинделя (когда SP2, разряд 4 параметра ном. 3701, установлен на 1) имеется одно из указанных выше условий 1) — 3).

Для получения детальной информации смотрите отображение диагностики ном. 409.

Данныйсигналтревогивыдается, еслисистеманезавершает смену режима надлежащим образом. Режимы включают контурное управление Cs, позиционирование шпинделя, жесткое нарезание резьбы метчиком и режим управления шпинделем. Данный сигнал тревоги активируется, если устройствоуправленияшпинделемнесрабатываетнадлежащим образом на команду переключения режима, выданную ЧУ.

Обнаружена непредусмотренная нагрузка мотора первого шпинделя.

762SECOND SPINDLE MODE CHANGE Смотрите сигнал тревоги ном. 752. (Для 2-й оси) FAULT (СБОЙ ПРИ ПЕРЕКЛЮЧЕНИИ

РЕЖИМА ВТОРОГО ШПИНДЕЛЯ)

764SPINDLE-2 ABNORMAL TORQUE ALM Тот же сигнал тревоги ном. 754 (для второго шпинделя) (СИГНАЛ ТРЕВОГИ О НЕПРАВИЛЬНОМ КРУТЯЩЕМ МОМЕНТЕ ШПИНДЕЛЯ 2)

831

G. СПИСОК СИГНАЛОВ ТРЕВОГИ

ПРИЛОЖЕНИЕ

B64144RU/01

DОписание сигнала тревоги ном. 750, относящегося к шпинделю

409

Описаниесигналатревогином. 750, относящегосякшпинделю, отображается на экране диагностики (ном. 409), как показано ниже.

#7

#6

#5

#4

#3

#2

#1

#0

SPE

S2E

S1E

SHE

#3 (SPE) 0 : При последовательном управлении шпинделем, параметры серийного шпинделя удовлетворяют условиям пуска шпинделя.

1 : При последовательном управлении шпинделем, параметры серийного шпинделя не удовлетворяют условиям пуска шпинделя.

#2 (S2E)

0 : При

пуске

последовательного

управления

шпинделем

второй шпиндель в норме.

1

: Во время пуска последовательного управления шпинделем

обнаружена неисправность во втором шпинделе.

#1 (S1E)

0 : При

пуске

последовательного

управления

шпинделем

первый шпиндель в норме.

1

: Во время пуска последовательного управления осью

шпинделя обнаружена неисправность в первом шпинделе.

#0 (SHE)

0

: Модуль последовательных соединений в ЧПУ в норме.

1

: Обнаружена неисправность в модуле последовательных

соединений в ЧПУ.

Перечень сигналов тревоги (Серийный шпиндель)

Когда возникает сигнал тревоги, относящийся к серийному шпинделю, наЧПУ отображается следующий номер. n — номер, соответствующий шпинделю, для которого возник сигнал тревоги. (n = 1: Первыйшпиндель; n = 2: Второйшпиндель; ит.д.)

ПРИМЕЧАНИЕ*1

Обратите внимание на то, что показания STATUS1 SVPM различаютсявзависимостиоттого, какойгорит светодиод, красныйилижелтый. Когдагориткрасный светодиод STATUS1 SVPM показывает двузначный номер сигнала тревоги. Когда горит желтый светодиод, STATUS1 SVPM показывает номер ошибки, который означает проблему в последовательности (например, команда вращения введена, когда не отключено состояние аварийной остановки).

→ См.“Коды ошибок (последовательный шпиндель).”

832

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ПРИЛОЖЕНИЕ

G. СПИСОК СИГНАЛОВ ТРЕВОГИ

Номера сигналов тревоги и сигналы тревоги, отображаемые в STATUS1 SVPM серии βi

SVPM

Обнаружение

индикация

Ном.

Сообщение

неисправности и способ

Описание

(*1)

устранения

STATUS1

(750) SPINDLE SERIAL LINK ERROR

A0

1

Замените ПЗУ на печат-

Программа не

начинается

(ОШИБКА

A

ной

плате

управления

обычным образом.

ПОСЛЕДОВАТЕЛЬНОГО

SVPM.

Ошибка в последовательном

СОЕДИНЕНИЯ

2

Заменитепечатнуюплату

соединении ПЗУ или неис-

ШПИНДЕЛЯ)

управления SVPM.

правность аппаратной части

на печатной плате SVPM

(749)

S-SPINDLE LSI ERROR

A1

Замените печатную

плату

В периферийной

цепи ЦП

(ОШИБКА БИС

управления SVPM.

цепи управления SVPM обна-

СЕРИЙНОГО

ружена неисправность.

ШПИНДЕЛЯ)

7n01

SPN_n_ : MOTOR OVER-

01

1

Проверьте

и

исправьте

Внутренняя температура мо-

HEAT

периферийную темпера-

тора превышает

заданный

(ОСЬ n :

туру и состояние наг-

уровень.

ПЕРЕГРЕВ

рузки.

Мотор используется с превы-

СЕРВОМОТОРА)

2

Если охлаждающий вен-

шением максимально допу-

тилятор

останавлива-

стимой непрерывной нагруз-

ется, замените его.

ки, или имеется неисправ-

ность в компоненте системы

охлаждения.

7n02

SPN_n_ : EX SPEED ERROR

02

1

Проверьте

и

исправьте

Нельзя поддержать скорость

(ШПИНДЕЛЬ _n_ :

условия

резания

для

мотора на заданном уровне.

ОШИБКА

снижения нагрузки.

Обнаружен чрезмерный крут-

ПРЕВЫШЕНИЯ

2

Исправьте

параметр

ящий момент нагрузки мо-

СКОРОСТИ)

ном. 4082.

тора. Недостаточно времени

ускорения/торможения, уста-

новленного в параметре ном.

4082.

7n04

SPN_n_ : INPUT FUSE/

04

Проверьте состояние

Сбой фазы питания.

POWER FAULT

входного питания SVPM.

7n06

SPN_n_ : THERMAL SEN-

06

1

Проверьте

и

исправьте

Отсоединен датчик темпера-

SOR DISCONNECT

параметр.

туры мотора.

(ШПИНДЕЛЬ _n_:

2

Замените кабель обрат-

РАЗРЫВ

ной связи.

СОЕДИНЕНИЯ С

ТЕПЛОВЫМ

ДАТЧИКОМ)

7n07

SPN_n_ : OVERSPEED

07

Проверьте,

имеется ли

Скорость мотора превысила

(ШПИНДЕЛЬ _n_ :

ошибка

в последователь-

115% от номинальной ско-

ПРЕВЫШЕНИЕ

ности. (Например, проверь-

рости. Когда ось шпинделя

СКОРОСТИ)

те, не задана ли синхро-

находилась в режиме регули-

низация

шпинделя,

когда

рования по положению, нако-

вращение шпинделя невоз-

пилосьслишком многооткло-

можно).

нений положения (во время

синхронизации были отклю-

чены SFR и SRV).

833

G. СПИСОК СИГНАЛОВ ТРЕВОГИ

ПРИЛОЖЕНИЕ

B64144RU/01

Ном. Сообщение

7n09 SPN_n_ : OVERHEAT MAIN CIRCUIT (ШПИНДЕЛЬ _n_ : ПЕРЕГРЕВ ГЛАВНОЙ ЦЕПИ)

7n11 SPN_n_ : OVERVOLT POW CIRCUIT (ШПИНДЕЛЬ _n_ : ЦЕПЬ ПИТАНИЯ С ПЕРЕНАПРЯЖЕНИЕМ)

7n12 SPN_n_ : OVERCURRENT POW CIRCUIT (ШПИНДЕЛЬ _n_ : ЦЕПЬ ПИТАНИЯ С ПЕРЕГРУЗКОЙ ПО ТОКУ)

7n13

7n18 SPN_n_ : SUMCHECK ERROR PGM DATA (ШПИНДЕЛЬ _n_ : ДАННЫЕ ПРОГРАММЫ С ОШИБКОЙ В КОНТРОЛЬНОЙ СУММЕ)

7n19 SPN_n_ : EX OFFSET CURRENT U (ШПИНДЕЛЬ _n_ : ЧРЕЗМЕРНОЕ СМЕЩЕНИЕ ТОКА U)

7n20 SPN_n_ : EX OFFSET CURRENT V (ШПИНДЕЛЬ _n_ : ЧРЕЗМЕРНОЕ СМЕЩЕНИЕ ТОКА V)

7n21 SPN_n_ : POS SENSOR POLARITY ERROR (ШПИНДЕЛЬ _n_ : ОШИБКА ПОЛЯРНОСТИ ДАТЧИКА ПОЛОЖЕНИЯ)

SVPM

Обнаружение

индикация

неисправности и способ

Описание

(*1)

устранения

STATUS1

09

1

Улучшите состояние си-

Непредусмотренное повыше-

стемы

охлаждения

теп-

ние температуры в радиаторе

лоотвода.

транзистора мощности.

2

Если

останавливается

вентилятор

охлаждения

теплоотвода, замените

устройство SVPM.

11

Проверьте входное напря-

Обнаружено перенапряжение

жение питания и изменение

на участке цепи постоянного

в питании во время тормо-

тока.

жения мотора. Если напря-

жение превышает 264 В

переменного тока, увеличь-

те

полное сопротивление

питания.

12

1

Проверьте

состояние

Слишком высокий ток уси-

изоляции мотора.

лителя на двигателе.

2

Проверьте

параметры

Заданный для мотора пара-

шпинделя.

метрнесоответствуетмодели

3

Замените устройство

мотора.

SVPM.

Плохая изоляция мотора

13

Замените

печатную

плату

Обнаружена неисправнсоть в

управления SVPM.

цепи управления SVPM.

(внутренний запрос ОЗУ)

18

Замените

печатную

плату

Обнаружена неисправность в

управления SVPM.

компоненте цепи управления

SVPM. (Неверны программ-

ные данные ОЗУ).

19

Замените устройство

Обнаружена неисправность в

SVPM.

компоненте SVPM. (Неверно

исходное значение для цепи

обнаружения тока U-фазы).

20

Замените устройство

Обнаружена неисправность в

SVPM.

компоненте SVPM. (Неверно

исходное значение для цепи

обнаружения тока V-фазы).

21

Проверьте и исправьте па-

Неверная установка

пара-

раметры.

метра полярности

датчика

(ном. 4000#0, 4001#4)

положения.

834

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ПРИЛОЖЕНИЕ

G. СПИСОК СИГНАЛОВ ТРЕВОГИ

SVPM

Обнаружение

индикация

Ном.

Сообщение

неисправности и способ

Описание

(*1)

устранения

STATUS1

7n24 SPN_n_ : SERIAL TRANSFER ERROR (ШПИНДЕЛЬ _n_ : ОШИБКА ПОСЛЕДОВАТЕЛЬНОЙ ПЕРЕДАЧИ)

7n27 SPN_n_ : DISCONNECT POS-CODER (ШПИНДЕЛЬ _n_ : РАЗРЫВ СОЕДИНЕНИЯ С ШИФРАТОРОМ ПОЛОЖЕНИЯ)

7n29 SPN_n_ : SHORTTIME OVERLOAD (ШПИНДЕЛЬ _n_ : КРАТКОВРЕМЕННАЯ ПЕРЕГРУЗКА)

7n30 SPN_n_ : OVERCURRENT POW CIRCUIT (ШПИНДЕЛЬ _n_ : ЦЕПЬ ПИТАНИЯ С ПЕРЕГРУЗКОЙ ПО ТОКУ)

7n31 SPN_n_ : MOTOR LOCK (БЛОКИРОВКА ДВИГАТЕЛЯ)

7n32 SPN_n_ : RAM FAULT SERIAL LSI (ШПИНДЕЛЬ _n_ : НЕИСПРАВНА ПОСЛЕДОВАТЕЛЬ

НАЯ БИС ОЗУ)

7n33 SPN_n_ : SHORTAGE POWER CHARGE (ШПИНДЕЛЬ _n_ : НЕДОСТАТОЧНО ЗАРЯДА ПИТАНИЯ)

7n34 SPN_n_ : ОШИБКА УСТАНОВКИ ПАРАМЕТРА

24

1

Расположитекабельсое-

Питание ЧПУ отключено

динения шпинделя с ЧПУ

(обычноеотключениепитания

в стороне от кабеля пи-

или разорванный кабель).

тания.

Обнаруженаошибкавданных,

2

Замените кабель.

передаваемых к ЧПУ.

27

Замените кабель.

Неверный сигнал шифратора

положенияшпинделя(разъем

JYA3).

29Проверьте и откорректиНа протяжении определенруйте состояние нагрузки. ного периода времени была

приложена чрезмерная нагрузка. (Данный сигнал тревоги выдается также, когда вал мотора былзаблокирован в состоянии возбуждения).

30Проверьте и отрегулируйте На входе основной цепи напряжение источника пиобнаружена перегрузка по тания. току.

Неуравновешенное питание.

31Проверьте и откорректиНельзя поддерживать заданруйте состояние нагрузки. ную скорость вращениямото-

ра. (Постоянно присутствовал уровень, не превышающий уровень SST для команды вращения).

32 Замените печатную плату Обнаружена неисправность в управления SVPM. компоненте цепи управления SVPM. (НеисправноустройствоБИСдляпоследовательной

передачи).

33

Замените устройство

Заряд основной цепи не был

SVPM.

завершен в течение предпи-

санного периода времени.

34Исправьте значение параУстановлены данные параметра в соответствии с руметра, превышающие допуководством. Еслиномерпастимый предел.

раметра неизвестен, подсоедините плату проверки шпинделя и проверьте обозначенный параметр.

835

G. СПИСОК СИГНАЛОВ ТРЕВОГИ

ПРИЛОЖЕНИЕ

B64144RU/01

SVPM

Обнаружение

индикация

Ном.

Сообщение

неисправности и способ

Описание

(*1)

устранения

STATUS1

7n36

SPN_n_ : OVERFLOW ER-

36

Проверьте, не является ли

Возникла ошибка переполне-

ROR COUNTER

значение изменения поло-

ния счетчика.

(ШПИНДЕЛЬ _n_ :

жения слишком большим, и

ОШИБКА

исправьте значение.

ПЕРЕПОЛНЕНИЯ

СЧЕТЧИКА)

7n37

SPN_n_ : SPEED DETECT

37

Исправьте

значение пара-

Неверная установка параме-

PAR. ERROR

метра в

соответствии с

тра количества импульсов в

(ШПИНДЕЛЬ _n_ :

руководством.

датчике скорости.

ОШИБКА

ПАРАМЕТРА

ОБНАРУЖЕНИЯ

СКОРОСТИ)

7n41

SPN_n_ : 1-ROT POS-

41

1

Проверьте и

исправьте

1

Неверныйсигнал1 оборота

CODER ERROR

параметр.

шифратора

положения

(ШПИНДЕЛЬ _n_ :

2

Замените кабель.

шпинделя (разъем JYA3).

ОШИБКА 1

2 Ошибка установки

пара-

ОБОРОТА

метра

ШИФРАТОРА

ПОЛОЖЕНИЯ)

7n42

SPN_n_ : NO 1-ROT. POS-

42

Замените кабель.

Отключен сигнал

1 оборота

CODER DETECT

шифратора положения шпин-

(ШПИНДЕЛЬ _n_ :

деля (разъем JYA3).

НЕ ОБНАРУЖЕН 1

ОБОРОТ

ШИФРАТОРА

ПОЛОЖЕНИЯ)

7n46

SPN_n_ : SCREW 1-ROT

46

1

Проверьте и

исправьте

Вовремяоперациинарезания

POS-COD. ALARM

параметр.

резьбы обнаружена

неис-

(ШПИНДЕЛЬ _n_:

2

Замените кабель.

правность, аналогичная сиг-

СИГНАЛ ТРЕВОГИ

налу тревоги 41.

ШИФРАТОРА

ПОЛОЖЕНИЯ 1

ОБОРОТА ВИНТА)

7n47

SPN_n_ : POS-CODER SIG-

47

1

Замените кабель.

1

Неверный сигнал фазы А/В

NAL ABNORMAL

2 Измените расположение

шифратора

положения

(ШПИНДЕЛЬ _n_ :

кабелей (близкое распо-

шпинделя (разъем JYA3).

НЕВЕРНЫЙ

ложение линии питания).

2

Неверное соотношение

СИГНАЛ

между фазой А/В и сиг-

ШИФРАТОРА

налом 1 оборота (несог-

ПОЛОЖЕНИЯ)

ласованные периоды пов-

торения импульсов).

7n50

SPN_n_ : SPNDL CONTROL

50

Проверьте, не

превышает

При

синхронизации

шпин-

OVERSPEED

ли

вычисленное значение

деля

программируемое вы-

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редаточное число).

836

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A FANUC alarm code, also called a FANUC fault or error code, is how a CNC control indicates there is a problem. This error message could indicate issues with either the machine itself, be that electric or mechanical. The FANUC error code might also indicate an issue with the g-code program. 

Use the list below to interpret what exactly the fault code is trying to communicate. If you require a replacement part, know that MRO Electric stocks thousands of FANUC CNC replacements. Get your new FANUC servo amplifier or check out our FANUC servo motors. To order a replacement part or a repair job, please call 800-691-8511 or email sales@mroelectric.com. Curious about other common FANUC CNC problems? Check out our FAQ here.

• 0i Model A
• 0i/0iMate Model B
• 16/18 Model PB
• 16/18 Model C
• 16i/18i Model A
• 16i/18i Model B
• 16iL Model A
• 20i
• 21 Model B
• 21i Model A
• 21i Model B
• 21i Model A

Alarm Description 0 PLEASE TURN OFF POWER A parameter which requires the power off was input, turn off power. 1 TH PARITY ALARM TH alarm (A character with incorrect parity was input). Correct the tape. 2 TV PARITY ALARM TV alarm (The number of characters in a block is odd). This alarm will be generated only when the TV check is effective. 3 TOO MANY DIGITS Data exceeding the maximum allowable number of digits was input. (Refer to the item of max. programmable dimensions.) 4 ADDRESS NOT FOUND A numeral or the sign “ – ” was input without an address at the beginning of a block. Modify the program. 5 NO DATA AFTER ADDRESS The address was not followed by the appropriate data but was followed by another address or EOB code. Modify the program. 6 ILLEGAL USE OF NEGATIVE SIGN Sign “ – ” input error (Sign “ – ” was input after an address with which it cannot be used. Or two or more “ – ” signs were input.) Modify the program. 7 ILLEGAL USE OF DECIMAL POINT Decimal point “.” input error (A decimal point was input after an address with which it can not be used. Or two decimal points were input.) Modify the program. 9 ILLEGAL ADDRESS INPUT Unusable character was input in significant area. Modify the program. 10 IMPROPER G–CODE An unusable G code or G code corresponding to the function not provided is specified. Modify the program. 11 NO FEEDRATE COMMANDED Feedrate was not commanded to a cutting feed or the feedrate was inadequate. Modify the program. 14 CAN NOT COMMAND G95 (M Series) A synchronous feed is specified without the option for threading / synchronous feed. 14 ILLEGAL LEAD COMMAND (T Series) In variable lead threading, the lead incremental and decremental outputted by address K exceed the maximum command value or a command such that the lead becomes a negative value is given. Modify the program. 15 TOO MANY AXES COMMANDED M Series;An attempt was made to move the machine along the axes, but the number of the axes exceeded the specified number of axes controlled simultaneously. Modify the program. 20 OVER TOLERANCE OF RADIUS In circular interpolation (G02 or G03), difference of the distance between the start point and the center of an arc and that between the end point and the center of the arc exceeded the value specified in parameter No. 3410. 21 ILLEGAL PLANE AXIS COMMANDED An axis not included in the selected plane (by using G17, G18, G19) was commanded in circular interpolation. Modify the program. 22 NO CIRCULAR RADIUS When circular interpolation is specified, neither R (specifying an arc radius), nor I, J, and K (specifying the distance from a start point to the center) is specified. 23 ILLEGAL RADIUS COMMAND (T series) In circular interpolation by radius designation, negative value was commanded for address R. Modify the program. 25 CANNOT COMMAND F0 IN G02/G03 F0 (fast feed) was instructed by F1 –digit column feed in circular interpolation. Modify the program. 27 NO AXES COMMANDED IN G43/G44 No axis is specified in G43 and G44 blocks for the tool length offset type C. Offset is not canceled but another axis is offset for the tool length offset type C. Modify the program. 28 ILLEGAL PLANE SELECT In the plane selection command, two or more axes in the same direction are commanded. Modify the program. 29 ILLEGAL OFFSET VALUE M Series;The offset values specified by H code is too large. Modify the program. 30 ILLEGAL OFFSET NUMBER M Series;The offset values specified by D/H code for tool length offset, cutter compensation or 3–dimensional cutter compensation is too large. Otherwise, the number specified by P code for the additional workpiece coordinate system is too large. Modify the program. 31 ILLEGAL P COMMAND IN G10 In setting an offset amount by G10, the offset number following address P was excessive or it was not specified. Modify the program. 32 ILLEGAL OFFSET VALUE IN G10 In setting an offset amount by G10 or in writing an offset amount by system variables, the offset amount was excessive. 33 NO SOLUTION AT CRC M Series: A point of intersection cannot be determined for cutter compensation C. Modify the program. T Series: A point of intersection cannot be determined for tool nose radius compensation. Modify the program. 34 NO CIRC ALLOWED IN ST–UP /EXT BLK M Series;The start up or cancel was going to be performed in the G02 or G03 mode in cutter compensation C. Modify the program. 35 CAN NOT COMMANDED G39 (M Series) G39 is commanded in cutter compensation B cancel mode or on the plane other than offset plane. Modify the program. 35 CAN NOT COMMANDED G31 T series;Skip cutting (G31) was specified in tool nose radius compensation mode. Modify the program. 36 CAN NOT COMMANDED G31 Skip cutting (G31) was specified in cutter compensation mode.Modify the program. 37 CAN NOT CHANGE PLANE IN CRC M seires;G40 is commanded on the plane other than offset plane in cutter compensation B. The plane selected by using G17, G18 or G19 is changed in cutter compensation C mode. Modify the program. 38 INTERFERENCE IN CIRCULAR BLOCK Overcutting will occur in tool radius/tool nose radius/cutter compensation because the arc start point or end point coincides with the arc center. Modify the program. 39 CHF/CNR NOT ALLOWED IN NRC Chamfering or corner R was specified with a start–up, a cancel, or switching between G41 and G42 in tool nose radius compensation. The program may cause overcutting to occur in chamfering or corner R. Modify the program. 40 INTERFERENCE IN G90/G94 BLOCK Overcutting will occur in tool nose radius compensation in canned cycle G90 or G94. Modify the program. 41 INTERFERENCE IN CRC M seires;Overcutting will occur in cutter compensation C. Two or more blocks are consecutively specified in which functions such as the auxiliary function and dwell functions are performed without movement in the cutter compensation mode. Modify the program. 42 G45/G48 NOT ALLOWED IN CRC Tool offset (G45 to G48) is commanded in cutter compensation. Modify the program. 44 G27–G30 NOT ALLOWED IN FIXED CYC One of G27 to G30 is commanded in canned cycle mode.Modify the program. 45 ADDRESS Q NOT FOUND(G73/G83) In canned cycle G73/G83, the depth of each cut (Q) is not specified. Alternatively,Q0 is specified. Correct the program. 46 ILLEGAL REFERENCE RETURN COMMAND Other than P2, P3 and P4 are commanded for 2nd, 3rd and 4th reference position return command. 47 ILLEGAL AXIS SELECT Two or more parallel axes (in parallel with a basic axis) have been specified upon start–up of three–dimensional tool compensation or three–dimensional coordinate conversion. 48 BASIC 3 AXIS NOT FOUND For startup of three–dimensional tool compensation or three–dimensional coordinate conversion, the three basic axes used when Xp,Yp and Zp are omitted were not specified in parameter No. 1022. 49 ILLEGAL OPERATION (G68/G69) The commands for three–dimensional coordinate conversion (G68,G69) and tool length compensation (G43, G44, G45) are not nested.Modify the program. 50 CHF/CNR NOT ALLOWED IN THRD BLK Chamfering or corner R is commanded in the thread cutting block. Modify the program. 51 MISSING MOVE AFTER CHF/CNR T series;Improper movement or the move distance was specified in the block next to the chamfering or corner R block.Modify the program. 52 CODE IS NOT G01 AFTER CHF/CNR The block next to the chamfering or corner R block is not G01, G02,or G03.Modify the program. 53 TOO MANY ADDRESS COMMANDS M series;For systems without the arbitary angle chamfering or corner R cutting, a comma was specified. For systems with this feature, a comma was followed by something other than R or C Correct the program. 54 NO TAPER ALLOWED AFTER CHF/CNR T series;A block in which chamfering in the specified angle or the corner R was specified includes a taper command. Modify the program. 55 MISSING MOVE VALUE IN CHF/CNR In chamfering or corner R block, the move distance is less than chamfer or corner R amount. Modify the program. 56 NO END POINT & ANGLE IN CHF/CNR T series;Neither the end point nor angle is specified in the command for the block next to that for which only the angle is specified (A). In the chamfering comman, I(K) is commanded for the X(Z) axis. 57 NO SOLUTION OF BLOCK END Block end point is not calculated correctly in direct dimension drawing programming. Modify the program. 58 END POINT NOT FOUND In a arbitrary angle chamfering or corner R cutting block, a specified axis is not in the selected plane. Correct the program. 59 PROGRAM NUMBER NOT FOUND In an external program number search, a specified program number was not found. Otherwise, a program specified for searching is being edited in background processing. Alternatively, the program with the program number specified in a one–touch macro call is not found in memory. Check the program number and external signal. Or discontinue the background editing. 60 SEQUENCE NUMBER NOT FOUND Commanded sequence number was not found in the sequence number search.Check the sequence number. 61 ADDRESS P/Q NOT FOUND IN G70–G73 T series;Address P or Q is not specified in G70, G71, G72, or G73 command. Modify the program. 62 ILLEGAL COMMAND IN G71–G76 T series;1. The depth of cut in G71 or G72 is zero or negative value.;2. The repetitive count in G73 is zero or negative value.;3. the negative value is specified to Δi or Δk is zero in G74 or G75.;4. A value other than zero is specified to address U or W though Δi or Δk is zero in G74 or G75.;5. A negative value is specified to Δd, though the relief direction in G74 or G75 is determined.;6. Zero or a negative value is specified to the height of thread or depth of cut of first time in G76.;7. The specified minimum depth of cut in G76 is greater than the height of thread.;8. An unusable angle of tool tip is specified in G76.;Modify the program. 63 SEQUENCE NUMBER NOT FOUND T series;The sequence number specified by address P in G70, G71, G72, or G73 command cannot be searched. Modify the program. 64 SHAPE PROGRAM NOT MONOTONOUSLY T series;A target shape which cannot be made by monotonic machining was specified in a repetitive canned cycle (G71 or G72). 65 ILLEGAL COMMAND IN G71–G73 T series;1. G00 or G01 is not commanded at the block with the sequence number which is specified by address P in G71, G72, or G73 command.;2. Address Z(W) or X(U) was commanded in the block with a sequence number which is specified by address P in G71 or G72, respectively. Modify the program. 66 IMPROPER G–CODE IN G71–G73 T series;An unallowable G code was commanded beween two blocks specified by address P in G71, G72, or G73. Modify the program. 67 CAN NOT ERROR IN MDI MODE T series;G70, G71, G72, or G73 command with address P and Q. Modify the program. 69 FORMAT ERROR IN G70–G73 T series;The final move command in the blocks specified by P and Q of G70, G71, G72, and G73 ended with chamfering or corner R. Modify the program. 70 NO PROGRAM SPACE IN MEMORY The memory area is insufficient.Delete any unnecessary programs, then retry. 71 DATA NOT FOUND The address to be searched was not found.Or the program with specified program number was not found in program number search.Check the data. 72 TOO MANY PROGRAMS The number of programs to be stored exceeded 63 (basic), 125 (option),200 (option), or 400 (option) or 1000 (option). Delete unnecessary programs and execute program registeration again. 73 PROGRAM NUMBER ALREADY IN USE The commanded program number has already been used. Change the program number or delete unnecessary programs and execute program registeration again. 74 ILLEGAL PROGRAM NUMBER The program number is other than 1 to 9999.Modify the program number. 75 PROTECT An attempt was made to register a program whose number was protected. 76 ADDRESS P NOT DEFINED Address P (program number) was not commanded in the block which includes an M98, G65, or G66 command. Modify the program. 77 SUB PROGRAM NESTING ERROR The subprogram was called in five folds. Modify the program. 78 NUMBER NOT FOUND A program number or a sequence number which was specified by address P in the block which includes an M98, M99, M65 or G66 was not found.The sequence number specified by a GOTO statement was not found. Otherwise, a called program is being edited in background processing.Correct the program, or discontinue the background editing. 79 PROGRAM VERIFY ERROR In memory or program collation,a program in memory does not agree with that read from an external I/O device. Check both the programs in memory and those from the external device. 80 G37 ARRIVAL SIGNAL NOT ASSERTED M series;In the automatic tool length measurement function (G37), the measurement position reach signal (XAE, YAE,or ZAE) is not turned on within an area specified in parameter 6254 (value ε).This is due to a setting or operator error. 81 OFFSET NUMBER NOT FOUND IN G37 M series;Tool length automatic measurement (G37) was specified without a H code.(Automatic tool length measurement function) Modify the program. 82 H–CODE NOT ALLOWED IN G37 M series;H code and automatic tool compensation (G37) were specified in the same block. (Automatic tool length measurement function) Modify the program. 82 T–CODE NOT ALLOWED IN G37 T series;T code and automatic tool compensation (G36, G37) were specified in the same block. (Automatic tool compensation function) Modify the program. 83 ILLEGAL AXIS COMMAND IN G37 M series;In automatic tool length measurement, an invalid axis was specified or the command is incremental.Modify the program. 85 COMMUNICATION ERROR When entering data in the memory by using Reader / Puncher interface,an overrun, parity or framing error was generated. The number of bits of input data or setting of baud rate or specification No. of I/O unit is incorrect. 86 DR SIGNAL OFF When entering data in the memory by using Reader / Puncher interface,the ready signal (DR) of reader / puncher was off.Power supply of I/O unit is off or cable is not connected or a P.C.B. is defective. 87 BUFFER OVERFLOW When entering data in the memory by using Reader / Puncher interface,though the read terminate command is specified, input is not interrupted after 10 characters read. I/O unit or P.C.B. is defective. 88 LAN FILE TRANS ERROR (CHANNEL–1) File data transfer over the OSI–Ethernet was terminated as a result of a transfer error. 89 LAN FILE TRANS ERROR (CHANNEL–2) File data transfer over the OSI–Ethernet was terminated as a result of a transfer error. 90 REFERENCE RETURN INCOMPLETE 21 Model B;The reference position return cannot be performed normally because the reference position return start point is too close to the reference position or the speed is too slow. Separate the start point far enough from the reference position, or specify a sufficiently fast speed for reference position return. Check the program contents. 91 REFERENCE RETURN INCOMPLETE In the automatic operation halt state, manual reference position return cannot be performed. 92 AXES NOT ON THE REFERENCE POINT The commanded axis by G27 (Reference position return check) did not return to the reference position. 94 P TYPE NOT ALLOWED (COORD CHG) P type cannot be specified when the program is restarted. (After the automatic operation was interrupted, the coordinate system setting operation was performed.) Perform the correct operation according to the operator’s manual. 95 P TYPE NOT ALLOWED (EXT OFS CHG) P type cannot be specified when the program is restarted.(After the automatic operation was interrupted, the external workpiece offset amount changed.) Perform the correct operation according to the User’s manual. 96 P TYPE NOT ALLOWED (WRK OFS CHG) P type cannot be specified when the program is restarted.(After the automatic operation was interrupted, the workpiece offset amount changed.) Perform the correct operation according to the User’s manual. 97 P TYPE NOT ALLOWED (AUTO EXEC) P type cannot be directed when the program is restarted.(After power ON, after emergency stop or P/S alarm 94 to 97 were reset, no automatic operation is performed).Perform automatic operation. 98 G28 FOUND IN SEQUENCE RETURN A command of the program restart was specified without the reference position return operation after power ON or emergency stop, and G28 was found during search. Perform the reference position return. 99 MDI EXEC NOT ALLOWED AFT.SEARCH After completion of search in program restart, a move command is given with MDI. Move axis before a move command or don’t interrupt MDI operation. 100 PARAMETER WRITE ENABLE On the PARAMETER(SETTING) screen, PWE(parameter writing enabled) is set to 1. Set it to 0, then reset the system. 101 PLEASE CLEAR MEMORY The power turned off while rewriting the memory by program edit operation.If this alarm has occurred, press (RESET) while pressing (PROG),and only the program being edited will be deleted.Register the deleted program. 109 FORMAT ERROR IN G08 A value other than 0 or 1 was specified after P in the G08 code, or no value was specified. 110 DATA OVERFLOW The absolute value of fixed decimal point display data exceeds the allowable range. Modify the program. 111 CALCULATED DATA OVERFLOW The result of calculation turns out to be invalid, an alarm No.111 is issued. –10 47 to –10 –29, 0, 10 –29 to 10 47 Modify the program. 112 DIVIDED BY ZERO Division by zero was specified.(including tan 90°) Modify the program. 113 IMPROPER COMMAND A function which cannot be used in custom macro is commanded. Modify the program. 114 FORMAT ERROR IN MACRO There is an error in other formats than (Formula). Modify the program. 115 ILLEGAL VARIABLE NUMBER A value not defined as a variable number is designated in the custom macro. Modify the program. 116 WRITE PROTECTED VARIABLE The left side of substitution statement is a variable whose substitution is inhibited. Modify the program. 118 PARENTHESIS NESTING ERROR The nesting of bracket exceeds the upper limit (quintuple). Modify the program. 119 ILLEGAL ARGUMENT The SQRT argument is negative, BCD argument is negative, or other values than 0 to 9 are present on each line of BIN argument. Modify the program. 122 FOUR FOLD MACRO MODAL–CALL The macro modal call is specified four fold. Modify the program. 123 CAN NOT USE MACRO COMMAND IN DNC Macro control command is used during DNC operation. Modify the program. 124 MISSING END STATEMENT DO – END does not correspond to 1: 1. Modify the program. 125 FORMAT ERROR IN MACRO (Formula) format is erroneous. Modify the program. 126 ILLEGAL LOOP NUMBER In DOn, 1 = n = 3 is not established. Modify the program. 127 NC, MACRO STATEMENT IN SAME BLOCK NC and custom macro commands coexist. Modify the program. 128 ILLEGAL MACRO SEQUENCE NUMBER The sequence number specified in the branch command was not 0 to 9999. Or, it cannot be searched.Modify the program. 129 ILLEGAL ARGUMENT ADDRESS An address which is not allowed in (Argument Designation) is used.Modify the program. 130 ILLEGAL AXIS OPERATION An axis control command was given by PMC to an axis controlled by CNC.Or an axis control command was given by CNC to an axis controlled by PMC. Modify the program. 131 TOO MANY EXTERNAL ALARM MESSAGES Five or more alarms have generated in external alarm message.Consult the PMC ladder diagram to find the cause. 132 ALARM NUMBER NOT FOUND No alarm No.concerned exists in external alarm message clear.Check the PMC ladder diagram. 133 ILLEGAL DATA IN EXT. ALARM MSG Small section data is erroneous in external alarm message or external operator message. Check the PMC ladder diagram. 135 ILLEGAL ANGLE COMMAND M series;The index table indexing positioning angle was instructed in other than an integral multiple of the value of the minimum angle. Modify the program. 135 SPINDLE ORIENTATION PLEASE T series;Without any spindle orientation, an attept was made for spindle indexing. Perform spindle orientation. 136 ILLEGAL AXIS COMMAND M series;In index table indexing.Another control axis was instructed together with the B axis. Modify the program. 136 C/H–CODE & MOVE CMD IN SAME BLK. T series;A move command of other axes was specified to the same block as spindle indexing addresses C, H. Modify the program. 137 M–CODE & MOVE CMD IN SAME BLK. A move command of other axes was specified to the same block as M–code related to spindle indexing. Modify the program. 138 SUPERIMPOSED DATA OVERFLOW The total distribution amount of the CNC and PMC is too large during superimposed control of the extended functions for PMC axis control. 139 CAN NOT CHANGE PMC CONTROL AXIS An axis is selected in commanding by PMC axis control. Modify the program. 141 CAN NOT COMMAND G51 IN CRC M series;G51 (Scaling ON) is commanded in the tool offset mode. Modify the program. 142 ILLEGAL SCALE RATE M series;Scaling magnification is commanded in other than 1 to 999999. Correct the scaling magnification setting (G51 Pp………………… or parameter 5411 or 5421). 143 SCALED MOTION DATA OVERFLOW M series;The scaling results, move distance, coordinate value and circular radius exceed the maximum command value. Correct the program or scaling mangification. 144 ILLEGAL PLANE SELECTED M series;The coordinate rotation plane and arc or cutter compensation C plane must be the same. Modify the program. 145 ILLEGAL CONDITIONS IN POLAR COORDINATE INTERPOLATION The conditions are incorrect when the polar coordinate interpolation starts or it is canceled.;1) In modes other than G40, G12.1/G13.1 was specified.;2) An error is found in the plane selection. Parameters No. 5460 and No. 5461 are incorrectly specified.;Modify the value of program or parameter. 146 IMPROPER G CODE G codes which cannot be specified in the polar coordinate interpolation mode was specified. See section II to 4.4 and modify the program. 148 ILLEGAL SETTING DATA M series;Automatic corner override deceleration rate is out of the settable range of judgement angle. Modify the parameters (No.1710 to No.1714) 149 FORMAT ERROR IN G10L3 M series;A code other than Q1,Q2,P1 or P2 was specified as the life count type in the extended tool life management. 150 ILLEGAL TOOL GROUP NUMBER Tool Group No. exceeds the maximum allowable value. Modify the program. 151 TOOL GROUP NUMBER NOT FOUND The tool group commanded in the machining program is not set. Modify the value of program or parameter. 152 NO SPACE FOR TOOL ENTRY The number of tools within one group exceeds the maximum value registerable. Modify the number of tools. 153 T–CODE NOT FOUND In tool life data registration, a T code was not specified where one should be. Correct the program. 154 NOT USING TOOL IN LIFE GROUP M series;When the group is not commanded, H99 or D99 was commanded. Correct the program. 155 ILLEGAL T–CODE IN M06 M series;In the machining program, M06 and T code in the same block do not correspond to the group in use. Correct the program. 156 P/L COMMAND NOT FOUND P and L commands are missing at the head of program in which the tool group is set. Correct the program. 157 TOO MANY TOOL GROUPS The number of tool groups to be set exceeds the maximum allowable value. (See parameter No. 6800 bit 0 and 1) Modify the program. 158 ILLEGAL TOOL LIFE DATA The tool life to be set is too excessive. Modify the setting value. 159 TOOL DATA SETTING INCOMPLETE During executing a life data setting program, power was turned off. Set again. 163 COMMAND G68/G69 INDEPENDENTLY G68 and G69 are not independently commanded in balance cut. Modify the program. 175 ILLEGAL G107 COMMAND Conditions when performing circular interpolation start or cancel not correct. To change the mode to the cylindrical interpolation mode, specify the command in a format of “G07.1 rotation to axis name radius of cylinder.” 176 IMPROPER G–CODE IN G107 M series;Any of the following G codes which cannot be specified in the cylindrical interpolation mode was specified.;1) G codes for positioning: G28,, G73, G74, G76, G81 – G89, including the codes specifying the rapid traverse cycle;2) G codes for setting a coordinate system: G52,G92;3) G code for selecting coordinate system: G53 G54–G59 Modify the program. 177 CHECK SUM ERROR (G05 MODE) Check sum error Modify the program. 178 G05 COMMANDED IN G41/G42 MODE G05 was commanded in the G41/G42 mode. Correct the program. 179 PARAM. (NO. 7510) SETTING ERROR The number of controlled axes set by the parameter 7510 exceeds the maximum number. Modify the parameter setting value. 180 COMMUNICATION ERROR (REMOTE BUF) Remote buffer connection alarm has generated. Confirm the number of cables, parameters and I/O device. 181 FORMAT ERROR IN G81 BLOCK G81 block format error (hobbing machine);1) T (number of teeth) has not been instructed.;2) Data outside the command range was instructed by either T, L, Q or P.;3) An overflow occurred in synchronization coefficient calculation. Modify the program. 182 G81 NOT COMMANDED G83 (C axis servo lag quantity offset) was instructed though synchronization by G81 has not been instructed. Correct the program. (hobbing machine) 183 DUPLICATE G83 (COMMANDS) G83 was instructed before canceled by G82 after compensating for the C axis servo lag quantity by G83. (hobbing machine) 184 ILLEGAL COMMAND IN G81 A command not to be instructed during synchronization by G81 was instructed. (hobbing machine);1) A C axis command by G00, G27, G28, G29, G30, etc. was instructed.;2) Inch/Metric switching by G20, G21 was instructed. 185 RETURN TO REFERENCE POINT G81 was instructed without performing reference position return after power on or emergency stop. (hobbing machine) Perform reference position return. 186 PARAMETER SETTING ERROR Parameter error regarding G81 (hobbing machine);1) The C axis has not been set to be a rotary axis.;2) A hob axis and position coder gear ratio setting error Modify the parameter. 187 HOB COMMAND IS NOT ALLOWED Error in the modal state when G81.4 or G81 is specified;1. The canned cycle mode (G81 to G89) is set.;2. The thread cutting mode is set.;3. The C–axis is under synchronous, composite, or superimposed control. 190 ILLEGAL AXIS SELECT M series;In the constant surface speed control, the axis specification is wrong. (See parameter No. 3770.) The specified axis command (P) contains an illegal value. Correct the program. 194 SPINDLE COMMAND IN SYNCHRO–MODE A contour control mode, spindle positioning (Cs–axis control) mode, or rigid tapping mode was specified during the serial spindle synchronous control mode. Correct the program so that the serial spindle synchronous control mode is released in advance. 195 MODE CHANGE ERROR Switching command to contouring mode, Cs axis control or rigid tap mode or switching to spindle command mode is not correctly completed. (This occurs when the response to switch to the spindle control unit side with regard to the switching command from the NC is incorrect. This alarm is not for the purposes of warning against mistakes in operation, but because continuing operation in this condition can be dangerous it is a P/S alarm.) 197 C–AXIS COMMANDED IN SPINDLE MODE The program specified a movement along the Cs–axis when the signal CON(DGN=G027#7) was off. Correct the program, or consult the PMC ladder diagram to find the reason the signal is not turned on. 199 MACRO WORD UNDEFINED Undefined macro word was used. Modify the custom macro. 200 ILLEGAL S CODE COMMAND In the rigid tap, an S value is out of the range or is not specified. Modify the program. 201 FEEDRATE NOT FOUND IN RIGID TAP In the rigid tap, no F value is specified. Correct the program. 202 POSITION LSI OVERFLOW In the rigid tap, spindle distribution value is too large. (System error) 203 PROGRAM MISS AT RIGID TAPPING In the rigid tap, position for a rigid M code (M29) or an S command is incorrect. Modify the program. 204 ILLEGAL AXIS OPERATION In the rigid tap, an axis movement is specified between the rigid M code (M29) block and G84 or G74 for M series (G84 or G88 for T series) block. Modify the program. 205 RIGID MODE DI SIGNAL OFF Rigid mode DI signal is not ON when G84 or G74 for M series (G84 or G88 for T series) is executed though the rigid M code (M29) is specified. Consult the PMC ladder diagram to find the reason the DI signal (DGNG061.1) is not turned on. 206 CAN NOT CHANGE PLANE (RIGID TAP) M series;Plane changeover was instructed in the rigid mode. Correct the program. 207 RIGID DATA MISMATCH The specified distance was too short or too long in rigid tapping. 210 CAN NOT COMAND M198/M199 M198 and M199 are executed in the schedule operation. M198 is executed in the DNC operation. Modify the program.;1) The execution of an M198 or M99 command was attempted during scheduled operation. Alternatively, the execution of an M198 command was attempted during DNC operation. Correct the program.;2) The execution of an M99 command was attempted by an interrupt macro during pocket machining in a multiple repetitive canned cycle. 211 G31 (HIGH) NOT ALLOWED IN G99 G31 is commanded in the per revolution command when the high– speed skip option is provided. Modify the program. 212 ILLEGAL PLANE SELECT M series;The arbitrary angle chamfering or a corner R is commanded or the plane including an additional axis. Correct the program. 213 ILLEGAL COMMAND IN SYNCHRO–MODE Movement is commanded for the axis to be synchronously controlled. Any of the following alarms occurred in the operation with the simple synchronization control.;1) The program issued the move command to the slave axis.;2) The program issued the manual continuous feed/manual handle feed/incremental feed command to the slave axis.;3) The program issued the automatic reference position return command without specifying the manual reference position return after the power was turned on.;4) The difference between the position error amount of the master and slave axes exceeded the value specified in parameter NO.8313. 214 ILLEGAL COMMAND IN SYNCHRO–MODE Coordinate system is set or tool compensation of the shift type is executed in the synchronous control. Correct the program. 217 DUPLICATE G51.2 (COMMANDS) T series;G51.2/G251 is further commanded in the G51.2/G251 mode. Modify the program. 218 NOT FOUND P/Q COMMAND IN G251 (T series) T series;P or Q is not commanded in the G251 block, or the command value is out of the range. Modify the program. 219 COMMAND G250/G251 INDEPENDENTLY T series;G251 and G250 are not independent blocks. 220 ILLEGAL COMMAND IN SYNCHR–MODE T series;In the synchronous operation, movement is commanded by the NC program or PMC axis control interface for the synchronous axis. 221 ILLEGAL COMMAND IN SYNCHR–MODE T series;Polygon machining synchronous operation and axis control or balance cutting are executed at a time. Modify the program. 222 DNC OP. NOT ALLOWED IN BG.–EDIT M series;Input and output are executed at a time in the background edition. Execute a correct operation. 224 RETURN TO REFERENCE POINT M series;Reference position return has not been performed before the automatic operation starts. Perform reference position return only when bit 0 of parameter 1005 is 0. 225 SYNCHRONOUS/MIXED CONTROL ERROR T series (At two–path);This alarm is generated in the following circumstances. (Searched for during synchronous and mixed control command.;1 When there is a mistake in axis number parameter (No. 1023) setting.;2 When there is a mistake in control commanded. During hobbing synchronization, a command to bring the C–axis under synchronous, composite, or superimposed control is made. Modify the program or the parameter. 226 ILLEGAL COMMAND IN SYNCHRO– MODE T series (At two–path);A travel command has been sent to the axis being synchronized in synchronous mode. Modify the program or the parameter. 229 CAN NOT KEEP SYNCHRO–STATE T series;This alarm is generated in the following circumstances.;1 When the synchro/mixed state could not be kept due to system overload.;2 The above condition occurred in CMC devices (hardware) and synchro– state could not be kept.;(This alarm is not generated in normal use conditions.) 230 R CODE NOT FOUND The infeed quantity R has not been instructed for the G161 block. Or the R command value is negative. Correct the program. 231 ILLEGAL FORMAT IN G10 OR L50 Any of the following errors occurred in the specified format at the programmable– parameter input.;1 Address N or R was not entered.;2 A number not specified for a parameter was entered.;3 The axis number was too large.;4 An axis number was not specified in the axis–type parameter.;5 An axis number was specified in the parameter which is not an axis type. Correct the program.;6 An attempt was made to reset bit 4 of parameter 3202 (NE9) or change parameter 3210 (PSSWD) when they are protected by a password.;Correct the program. 233 DEVICE BUSY When an attempt was made to use a unit such as that connected via the RS–232–C interface, other users were using it. 239 BP/S ALARM While punching was being performed with the function for controlling external I/O units,background editing was performed. 240 BP/S ALARM Background editing was performed during MDI operation 244 P/S ALARM T series;In the skip function activated by the torque limit signal, the number of accumulated erroneous pulses exceed 32767 before the signal was input. Therefore, the pulses cannot be corrected with one distribution. Change the conditions, such as feed rates along axes and torque limit, and try again. 245 T–CODE NOT ALOWEE IN THIS BLOCK T series;One of the G codes, G50, G10, and G04, which cannot be specified in the same block as a T code, was specified with a T code. 251 ATC ERROR This alarm is issued in the following cases;– An M06T_ command contains an unusable T code.;– An M06 command has been specified when the Z machine coordi nate is positive.;– The parameter for the current tool number (No. 7810) is set to 0.;– An M06 command has been specified in canned cycle mode.;– A reference position return command (G27 to G44) and M06 command have been specified in the same block.;– An M06 command has been specified in tool compensation mode (G41 to G44).;– An M06 command has been specified without performing reference position return after power–on or the release of emergency stop.;– The machine lock signal or Z–axis ignore signal has been turned on during tool exchange.;– A pry alarm has been detected during tool exchange. Refer to diagnosis No. 530 to determine the cause. (Only for ROBODRILL) 252 ATC SPINDLE ALARM An excessive error arose during spindle positioning for ATC. For details, refer to diagnosis No. 531. (Only for ROBODRILL) 253 G05 IS NOT AVAILABLE M series;Alarm details Binary input operation using high–speed remote buffer (G05) or high– speed cycle machining (G05) has been specified in advance control mode (G08P1). Execute G08P0, to cancel advance control mode, before executing these G05 commands. 4500 REPOSITIONING INHIBITED A repositioning command was specified in the circular interpolation (G02, G03) mode. 4502 ILLEGAL COMMAND IN BOLT HOLE In a bolt hole circle (G26) command, the radius (I) was set to zero or a negative value, or the number of holes (K) was set to zero. Alternatively, I, J, or K was not specified. 4503 ILLEGAL COMMAND IN LINE AT ANGLE In a line-at-angle (G76) command, the number of holes (K) was set to zero or a negative value. Alternatively, I, J, or K was not specified. 4504 ILLEGAL COMMAND IN ARC In an arc (G77) command, the radius (I) or the number of holes (K) was set to zero or a negative value. Alternatively, I, J, K, or P was not specified. 4505 ILLEGAL COMMAND IN GRID In a grid (G78, G79) command, the number of holes (P, K) was set to zero or a negative value. Alternatively, I, J, K, or P was not specified. 4506 ILLEGAL COMMAND IN SHARE PROOFS In a shear proof (G86) command, the tool size (P) was set to zero, or the blanking length (I) was 1.5 times larger than the tool size (P) or less. Alternatively, I, J, or P was not specified. 4507 ILLEGAL COMMAND IN SQUARE In a square (G87) command, the tool size (P,Q) was set to zero or a negative value, or the blanking length (I, J) was three times larger than the tool size (P, Q) or less. Alternatively, I, J, P, or Q was not specified. 4508 ILLEGAL COMMAND IN RADIUS In a radius (G88) command, the traveling pitch (Q) or radius (I) was set to zero or a negative value, or the traveling pitch (Q) was greater than or equal to the arc length. Alternatively, I, J, K, P, or Q was not specified. 4509 ILLEGAL COMMAND IN CUT AT ANGLE In a cut-at-angle (G89) command, the traveling pitch (Q) was set to zero, negative value, or another value larger than or equal to the length (I). Alternatively, I, J, P, or Q was not specified. 4510 ILLEGAL COMMAND IN LINE-PUNCH In a linear punching (G45) command, the traveling distance was set to zero or a value 1.5 times larger than the tool size (P) or less. Alternatively, P was not specified. 4511 ILLEGAL COMMAND IN CIRCLE-PUNCH In a circular punching (G46, G47) command, the same position was specified for both start and end points of the arc, radius (R) of the arc was set to zero, or the pitch (Q) was set to a value exceeding the arc length. Alternatively, R or Q was not specified. 4520 T, M INHIBITED IN NIBBLING-MODE T code, M code, G04, G70 or G75 was specified in the nibbling mode. 4521 EXCESS NIBBLING MOVEMENT (X, Y) In the nibbling mode, the X-axis or Y-axis traveling distance was larger than or equal to the limit (No. 16188 to 16193). 4522 EXCESS NIBBLING MOVEMENT (C) In the circular nibbling (G68) or usual nibbling mode, the C-axis traveling distance was larger than or equal to the limit (No. 16194). 4523 ILLEGAL COMMAND IN CIRCLE-NIBBL In a circular nibbling (G68) command, the traveling pitch (Q) was set to zero, a negative value, or a value larger than or equal to the limit (No. 16186, 16187), or the radius (I) was set to zero or a negative value. Alternatively, I, J, K, P, or Q was not specified. 4524 ILLEGAL COMMAND IN LINE-NIBBL In a linear nibbling (G69) command, the traveling pitch (Q) was set to zero, negative value, or a value larger than or equal to the limit (No. 16186, 16187). Alternatively, I, J, P, or Q was not specified. 4530 A/B MACRO NUMBER ERROR The number for storing and calling by an A or B macro was set to a value beyond the range from 1 to 5. 4531 U/V MACRO FORMAT ERROR An attempt was made to store a macro while storing another macro using a U or V macro. A V macro was specified although the processing to store a macro was not in progress. A U macro number and V macro number do not correspond with each other. 4532 IMPROPER U/V MACRO NUMBER The number of an inhibited macro (number beyond the range from 01 to 99) was specified in a U or V macro command. 4533 U/V MACRO MEMORY OVERFLOW An attempt was made to store too many macros with a U or V macro command. 4534 W MACRO NUMBER NOT FOUND Macro number W specified in a U or V macro command is not stored. 4535 U/V MACRO NESTING ERROR An attempt was made to call a macro which is defined three times or more using a U or V macro command. An attempt was made to store 15 or more macros in the storage area for macros of number 90 to 99. 4536 NO W, Q COMMAND IN MULTI-PIECE W or Q was not specified in the command for taking multiple workpieces (G73, G74). 4537 ILLEGAL Q VALUE IN MULTI-PIECE In the command for taking multiple workpieces (G73, G74), Q is set to a value beyond the range from 1 to 4. 4538 W NO. NOT FOUND IN MULTI-PIECE Macro number W specified in the command for taking multiple workpieces (G73, G74) is not stored. 4539 MULTI-PIECE SETTING IS ZERO The command for taking multiple workpieces (G73, G74) was specified although zero is specified for the function to take multiple workpieces (No. 16206 or signals MLP1 and MLP2 (PMC address G231, #0 and #1)). 4540 MULTI-PIECE COMMAND WITHIN MACRO The command for taking multiple workpieces (G73, G74) was specified when a U or V macro was being stored. 4542 MULTI-PIECE COMMAND ERROR Although G98P0 was specified, the G73 command was issued. Although G98K0 was specified, the G74 command was issued. 4543 MULTI-PIECE Q COMMAND ERROR Although G98P0 was specified, the Q value for the G74 command was not 1 or 3. Although G98K0 was specified, the Q value for the G73 command was not 1 or 2. 4544 MULTI-PIECE RESTART ERROR In the command for resuming taking multiple workpieces, the resume position (P) is set to a value beyond the range from 1 to total number of workpieces to be machined. 4549 ILLEGAL TOOL DATA FORMAT The quantity of tool data patterns to be saved is too large to fit the usable area (16 KB). 4600 T, C COMMAND IN INTERPOLATION In the linear interpolation (G01) mode or circular interpolation (G02, G03) mode, a T command or C-axis command was specified. 4601 INHIBITED T, M COMMAND In the block of G52, G72, G73, or G74, a T or M command was specified. 4602 ILLEGAL T-CODE The specified T command is not cataloged on the tool register screen. 4603 C AXIS SYNCHRONOUS ERROR The difference between the position deviation value of C1 axis and C2 axis exceeds the parameter value (No. 16364, 16365) with the C–axis synchronous control function. 4604 ILLEGAL AXIS OPERATION A C-axis command was specified in the block containing a T command for multiple tools. 4605 NEED ZRN C–axis synchronization failed. 4630 ILLEGAL COMMAND IN LASER MODE In the laser mode, a nibbling command or pattern command was specified. In the tracing mode, an attempt was made to make a switch to the punching mode. 4650 IMPROPER G-CODE IN OFFSET MODE In the cutter compensation mode, an inhibited G code (pattern command, G73, G74, G75, etc.) was specified. 4700 PROGRAM ERROR (OT +) The value specified in the X-axis move command exceeded the positive value of stored stroke limit 1. (Advance check) 4701 PROGRAM ERROR (OT –) The value specified in the X-axis move command exceeded the negative value of stored stroke limit 1. (Advance check) 4702 PROGRAM ERROR (OT +) The value specified in the Y-axis move command exceeded the positive value of stored stroke limit 1. (Advance check) 4703 PROGRAM ERROR (OT –) The value specified in the Y-axis move command exceeded the negative value of stored stroke limit 1. (Advance check) 4704 PROGRAM ERROR (OT +) The value specified in the Z-axis move command exceeded the positive value of stored stroke limit 1. (Advance check) 4705 PROGRAM ERROR (OT –) The value specified in the Z-axis move command exceeded the negative value of stored stroke limit 1. (Advance check) 5000 ILLEGAL COMMAND CODE The specified code was incorrect in the high–precision contour control (HPCC) mode. 5003 ILLEGAL PARAMETER There is an invalid parameter. 5004 HPCC NOT READY (M series) High–precision contour control is not ready. 5006 TOO MANY WORD IN ONE BLOCK The number of words specified in a block exceeded 26 in the HPCC mode. 5007 TOO LARGE DISTANCE In the HPCC mode, the machine moved beyond the limit. 5009 PARAMETER ZERO The maximum feedrate (parameter No. 1422) or the feedrate in dry run (parameter No. 1410) is 0 in the HPCC model. 5010 END OF RECORD The end of record (%) was specified. I/O is incorrect. modify the program. 5012 G05 P10000 ILLEGAL START UP Function category: High–precision contour control;Alarm details: G05 P10000 has been specified in a mode from which the system cannot enter HPCC mode. 5013 HPCC: CRC OFS REMAIN AT CANCEL G05P0 has been specified in G41/G42 mode or with offset remaining 5014 TRACE DATA NOT FOUND M series;Transfer cannot be performed because no trace data exists. 5018 POLYGON SPINDLE SPEED ERROR Function category: Polygon turning;Alarm details: In G51.2 mode, the speed of the spindle or polygon synchronous axis either exceeds the clamp value or is too small. The specified rotation speed ratio thus cannot be maintained. 5020 PARAMETER OF RESTART ERROR An erroneous parameter was specified for restarting a program. A parameter for program restart is invalid. 5030 ILLEGAL COMMAND (G100) T series;The end command (G110) was specified before the registratioin start command (G101, G102, or G103) was specified for the B–axis. 5031 ILLEGAL COMMAND (G100, G102, G103) T series;While a registration start command (G101, G102, or G103) was being executed, another registration start command was specified for the B–axis. 5032 NEW PRG REGISTERED IN B–AXS MOVE T series;While the machine was moving about the B–axis, at attempt was made to register another move command. 5033 NO PROG SPACE IN MEMORY B–AXS T series;Commands for movement about the B–axis were not registered because of insufficient program memory 5034 PLURAL COMMAND IN G110 T series;Multiple movements were specified with the G110 code for the B–axis. 5035 NO FEEDRATE COMMANDED B–AXS T series;A feedrate was not specified for cutting feed about the B–axis. 5036 ADDRESS R NOT DEFINED IN G81–G86 T series;Point R was not specified for the canned cycle for the B–axis. 5037 ADDRESS Q NOT DEFINED IN G83 T series;Depth of cut Q was not specified for the G83 code (peck drilling cycle). Alternatively, 0 was specified in Q for the B–axis. 5038 TOO MANY START M–CODE COMMAND T series;More than six M codes for starting movement about the B–axis were specified. 5039 START UNREGISTERED B–AXS PROG T series;An attempt was made to execute a program for the B–axis which had not been registered. 5040 CAN NOT COMMANDED B–AXS MOVE T series;The machine could not move about the B–axis because parameter No.8250 was incorrectly specified, or because the PMC axis system could not be used. 5041 CAN NOT COMMANDED G110 BLOCK T series;Blocks containing the G110 codes were successively specified in tool– tip radius compensation for the B–axis. 5044 G68 FORMAT ERROR M series;A G68 command block contains a format error. This alarm is issued in the following cases;1. I, J, or K is missing from a G68 command block (missing coordinate rotation option).;2. I, J, and K are 0 in a G68 command block.;3. R is missing from a G68 command block. 5046 ILLEGAL PARAMETER (ST.COMP) The parameter settings for straightness compensation contain an error. Possible causes are as follows;1. A parameter for a movement axis or compensation axis contains an axis number which is not used.;2. More than 128 pitch error compensation points exist between the negative and positive end points.;3. Compensation point numbers for straightness compensation are not assigned in the correct order.;4. No straightness compensation point exists between the pitch error compensation points at the negative and positive ends.;5. The compensation value for each compensation point is too large or too small. 5050 ILL–COMMAND IN CHOPPING MODE A command for switching the major axis has been specified for circular threading. Alternatively, a command for setting the length of the major axis to 0 has been specified for circular threading. 5051 M–NET CODE ERROR Abnormal character received (other than code used for transmission) 5052 M–NET ETX ERROR Abnormal ETX code 5053 M–NET CONNECT ERROR Connection time monitoring error (parameter No. 175) 5054 M–NET RECEIVE ERROR Polling time monitoring error (parameter No. 176) 5055 M–NET PRT/FRT ERROR Vertical parity or framing error 5057 M–NET BOARD SYSTEM DOWN Transmission timeout error (parameter No. 177) ROM parity error CPU interrupt other than the above 5058 G35/G36 FORMAT ERROR A command for switching the major axis has been specified for circular threading. Alternatively, a command for setting the length of the major axis to 0 has been specified for circular threading. 5059 RADIUS IS OUT OF RANGE A radius exceeding nine digits has been specified for circular interpolation with the center of the arc specified with I, J, and K. 5060 ILLEGAL PARAMETER IN G02.3/G03.3 There is a parameter setting error. Parameter No. 5641 (setting of the linear axis) is not set. The axis set in parameter No. 5641 is not a linear axis. Parameter No. 5642 (setting of a rotation axis) is not set. The axis set in parameter No. 5642 is not a rotation axis. The linear and rotation axes cannot be controlled by the CNC. (The value set in parameter No. 1010 is exceeded.) 5061 ILLEGAL FORMAT IN G02.3/G03.3 The exponential interpolation command (G02.3/G03.3) has a format error. Address I, J, or K is not specified. The value of address I, J, or K is 0. 5062 ILLEGAL COMMAND IN G02.3/G03.3 The value specified in an exponential interpolation command (G02.3/03.3) is illegal. A value that does not allow exponential interpolation is specified. (For example, a negative value is specified in In.) 5063 IS NOT PRESET AFTER REF. Function category: Workpiece thickness measurement Alarm details The position counter was not preset before the start of workpiece thickness measurement. This alarm is issued in the following cases;(1) An attempt has been made to start measurement without first establishing the origin.;(2) An attempt has been made to start measurement without first presetting the position counter after manual return to the origin. 5064 DIFFERRENT AXIS UNIT (IS–B, IS–C) Circular interpolation has been specified on a plane consisting of axes having different increment systems. 5065 DIFFERENT AXIS UNIT (PMC AXIS) Axes having different increment systems have been specified in the same DI/DO group for PMC axis control. Modify the setting of parameter No. 8010. 5067 (HPCC) HPCC mode cannot be canceled during G51 (scaling) or G68 (coordinate system rotation). Correct the program. 5068 G31 FORMAT ERROR The continuous high–speed skip command (G31 P90) has one of the following errors;1. The axis along which the tool is moved is not specified.;2. More than one axis is specified as the axis along which the tool is moved. 5069 WHL–C:ILLEGA P–DATA The P data in selection of the grinding–wheel wear compensation center is illegal. 5073 NO DECIMAL POINT A decimal point is not specified for a command for which a decimal point must be specified. 5074 ADDRESS DUPLICATION ERROR The same address has been specified two or more times in a single block. Alternatively, two or more G codes in the same group have been specified in a single block. 5082 DATA SERVER ERROR This alarm is detailed on the data server message screen. 5085 SMOOTH IPL ERROR 1 A block for specifying smooth interpolation contains a syntax error. 5096 MISMATCH WAITING M–CODE Different wait codes (M codes) were specified in HEAD1 and HEAD2. Correct the program. 5110 IMPROPER G–CODE An illegal G code was specified in look–ahead control mode (multi blocks are read in advance). A command was specified for the index table indexing axis in look– ahead control mode (multi blocks are read in advance). 5111 IMPROPER MODAL G–CODE M series;An illegal G code is left modal when look–ahead control mode was specified. 5112 G08 CAN NOT BE COMMANDED M series;Look–ahead control (G08) was specified in look–ahead control mode (multi blocks are read in advance). 5113 CAN NOT ERROR IN MDI MODE Look–ahead control (multi blocks are read in advance) (G05.1) was specified in MDI mode. 5114 NOT STOP POSITION (G05.1 Q1) At the time of restart after manual intervention, the coordinates at which the manual intervention occurred have not been restored. 5115 SPL: ERROR There is an error in the specification of the rank. No knot is specified. The knot specification has an error. The number of axes exceeds the limits. Other program errors 5116 SPL: ERROR There is a program error in a block under look–ahead control. Monotone increasing of knots is not observed. In NURBS interpolation mode, a mode that cannot be used together is specified. 5117 SPL: ERROR The first control point of NURBS is incorrect. 5118 SPL: ERROR After manual intervention with manual absolute mode set to on, NURBS interpolation was restarted. 5122 ILLEGAL COMMAND IN SPIRAL A spiral interpolation or conical interpolation command has an error. Specifically, this error is caused by one of the following;1) L = 0 is specified.;2) Q = 0 is specified.;3) R/, R/, C is specified.;4) Zero is specified as height increment.;5) Three or more axes are specified as the height axes.;6) A height increment is specified when there are two height axes.;7) Conical interpolation is specified when the helical interpolation function is not selected.;8) Q 0 is specified when radius difference 0.;9) Q 0 is specified when radius difference 0.;10) A height increment is specified when no height axis is specified. 5123 OVER TOLERANCE OF END POINT The difference between a specified end point and the calculated end point exceeds the allowable range (parameter 3471). 5124 CAN NOT COMMAND SPIRAL A spiral interpolation or conical interpolation was specified in any of the following modes;1) Scaling;2) Programmable mirror image;3) Polar coordinate interpolation In cutter compensation C mode, the center is set as the start point or end point. 5134 FSSB: OPEN READY TIME OUT Initialization did not place FSSB in the open ready state. 5135 FSSB: ERROR MODE FSSB has entered error mode. 5136 FSSB: NUMBER OF AMPS IS SMALL In comparison with the number of controlled axes, the number of amplifiers recognized by FSSB is not enough. 5137 FSSB: CONFIGURATION ERROR FSSB detected a configuration error. 5138 FSSB: AXIS SETTING NOT COMPLETE In automatic setting mode, axis setting has not been made yet. Perform axis setting on the FSSB setting screen. 5139 FSSB: ERROR Servo initialization did not terminate normally. The optical cable may be defective, or there may be an error in connection to the amplifier or another module. Check the optical cable and the connection status. 5155 NOT RESTART PROGRAM BY G05 During servo leaning control by G05, an attempt was made to perform restart operation after feed hold or interlock. This restart operation cannot be performed. (G05 leaning control terminates at the same time.) 5156 ILLEGAL AXIS OPERATION In look–ahead control mode (multi blocks are read in advance), the controlled axis selection signal (PMC axis control) changes. In look–achead control mode (multi blocks are read in advance), the simple synchronous axis selection signal changes. 5157 PARAMETER ZERO Zero is set in the parameter for the maximum cutting feedrate (parameter No. 1422 or 1432). Zero is set in the parameter for the acceleration/deceleration before interpolation (parameter No. 1770 or 1771). Set the parameter correctly. 5195 DIRECTION CAN NOT BE JUDGED When the touch sensor with a single contact signal input is used in the direct input B function for tool offset measurement values, the stored pulse direction is not constant. One of the following conditions exists;· The stop state exists in offset write mode.;· Servo off state;· The direction varies.;· Movement takes place simultaneously along two axes. 5196 ILLEGAL OPERATION (HPCC) Detach operation was performed in HPCC mode. (If detach operation is performed in HPCC mode, this alarm is issued after the currently executed block terminates.) 5197 FSSB: OPEN TIME OUT The CNC permitted FSSB to open, but FSSB was not opened. 5198 FSSB: ID DATA NOT READ Temporary assignment failed, so amplifier initial ID information could not be read. 5199 FINE TORQUE SENSING PARAMETER A parameter related to the fine torque sensing function is illegal.;· The storage interval is invalid.;· An invalid axis number is set as the target axis. Correct the parameter. 5212 SCREEN COPY: PARAMETER ERROR There is a parameter setting error. Check that 4 is set as the I/O channel. 5213 SCREEN COPY: COMMUNICATION ERROR The memory card cannot be used. Check the memory card. (Check whether the memory card is write–protected or defective.) 5214 SCREEN COPY: DATA TRANSFER ERROR Data transfer to the memory card failed. Check whether the memory card space is insufficient and whether the memory card was removed during data transfer. 5218 ILLEGAL PARAMETER (INCL. COMP) There is an inclination compensation parameter setting error. Cause;1. The number of pitch error compensation points between the negative (–) end and positive (+) end exceeds 128.;2. The relationship in magnitude among the inclination compensation point numbers is incorrect.;3. An inclination compensation point is not located between the negative (–) end and positive (+) end of the pitch error compensation points.;4. The amount of compensation per compensation point is too large or too small. Correct the parameter. 5219 CAN NOT RETURN Manual intervention or return is not allowed during three–dimensional coordinate conversion. 5220 REFERENCE POINT ADJUSTMENT MODE A parameter for automatically set a reference position is set. (Bit 2 of parameter No. 1819 = 1) Perform automatic setting. (Position the machine at the reference position manually, then perform manual reference position return.) Supplementary: Automatic setting sets bit 2 of parameter No. 1819 to 0. 5222 SRAM CORRECTABLE ERROR The SRAM correctable error cannot be corrected. Cause: A memory problem occurred during memory initialization. Action: Replace the master printed circuit board (SRAM module). 5227 FILE NOT FOUND A specified file is not found during communication with the built–in Handy File. 5228 SAME NAME USED There are duplicate file names in the built–in Handy File. 5229 WRITE PROTECTED A floppy disk in the built–in Handy File is write protected. 5231 TOO MANY FILES The number of files exceeds the limit during communication with the built–in Handy File. 5232 DATA OVER–FLOW There is not enough floppy disk space in the built–in Handy File. 5235 COMMUNICATION ERROR A communication error occurred during communication with the built–in Handy File. 5237 READ ERROR A floppy disk in the built–in Handy File cannot be read from. The floppy disk may be defective, or the head may be dirty. Alternatively, the Handy File is defective. 5238 WRITE ERROR A floppy disk in the built–in Handy File cannot be written to. The floppy disk may be defective, or the head may be dirty. Alternatively, the Handy File is defective. 5242 ILLEGAL AXIS NUMBER The axis number of the synchronous master axis or slave axis is incorrect. (This alarm is issued when flexible synchronization is turned on.) Alternatively, the axis number of the slave axis is smaller than that of the master axis. 5243 DATA OUT OF RANGE The gear ratio is not set correctly. (This alarm is issued when flexible synchronization is turned on.) 5244 TOO MANY DI ON Even when an M code was encountered in automatic operation mode, the flexible synchronization mode signal was not driven on or off. Check the ladder and M codes. 5245 OTHER AXIS ARE COMMANDED One of the following command conditions was present during flexible synchronization or when flexible synchronization was turned on;1. The synchronous master axis or slave axis is the EGB axis.;2. The synchronous master axis or slave axis is the chopping axis.;3. In reference position return mode 5251 ILLEGAL PARAMETER IN G54.2 A fixture offset parameter (No. 7580 to 7588) is illegal. Correct the parameter. 5252 ILLEGAL P COMMAND IN G54.2 The P value specifying the offset number of a fixture offset is too large. Correct the program. 5257 G41/G42 NOT ALLOWED IN MDI MODE M series;G41/G42 (cutter compensation C: M series) was specified in MDI mode. (Depending on the setting of bit 4 of parameter No. 5008) 5300 SET ALL OFFSET DATAS AGAIN After the inch/metric automatic conversion function (OIM: Bit 0 of parameter No. 5006) for tool offset data is enabled or disabled, all the tool offset data must be reset. This message reminds the operator to reset the data. If this alarm is issued, reset all the tool offset data. Operating the machine without resetting the data will result in a malfunction. 5302 ILLEGAL COMMAND IN G68 MODE A command to set the coordinate system is specified in the coordinate system rotation mode. 5303 TOUCH PANEL ERROR A touch panel error occurred. Cause;1. The touch panel is kept pressed.;2. The touch panel was pressed when power was turned on. Remove the above causes, and turn on the power again. 5306 MODE CHANGE ERROR In a one–touch macro call, mode switching at the time of activation is not performed correctly. 5307 INTERNAL DATA OVER FLOW In the following function, internal data exceeds the allowable range.;1) Improvement of the rotation axis feedrate 5311 FSSB:ILLEGAL CONNECTION A connection related to FSSB is illegal. This alarm is issued when either of the following is found;1. Two axes having adjacent servo axis numbers (parameter No. 1023), odd number and even number, are assigned to amplifiers to which different FSSB systems are connected.;2. The system does not satisfy the requirements for performing HRV control, and use of two pulse modules connected to different FSSB systems having different FSSB current control cycles is specified. 5321 S–COMP. VALUE OVERFLOW The straightness compensation value has exceeded the maximum value of 32767.After this alarm is issued, make a manual reference position return. 5400 SPL:ILLEGAL AXIS COMMAND An axis specified for spline interpolation or smooth interpolation is incorrect. If an axis that is not the spline axis is specified in spline interpolation mode, this alarm is issued. The spline axis is the axis specified in a block containing G06.1 or the next block. For smooth interpolation, the axis specified in G5.1Q2 is incorrect. 5401 SPL:ILLEGAL COMMAND In a G code mode in which specification of G06.1 is not permitted, G06.1 is specified. 5402 SPL:ILLEGAL AXIS MOVING A movement is made along an axis that is not the spline interpolation axis. For example, in three–dimensional tool compensation mode using an offset vector of which components are the X–, Y–, and Z–axes, when two–axis spline interpolation is performed with the two spline axes set to the X– and Y–axes, a movement along the Z–axis occurs, resulting in this alarm. 5403 SPL:CAN NOT MAKE VECTOR Three–dimensional tool compensation vectors cannot be generated.;· When a three–dimensional tool compensation vector is created for the second or subsequent point, that point, previous point, and next point are on the same straight line, and that straight line and the three– dimensional tool compensation vector for the previous point are in parallel.;· When a three–dimensional tool compensation vector is created at the end point of smooth interpolation or spline interpolation, the end point and the point two points before are the same. 5405 ILLEGAL PARAMETER IN G41.2/ G42.2 The parameter setting that determines the relationship between the rotation axis and rotation plane is incorrect. 5406 G41.3/G40 FORMAT ERROR 1) A G41.3 or G40 block contains a move command.;2) A G1.3 block contains a G code or M code for which buffering is suppressed. 5407 ILLEGAL COMMAND IN G41.3 1) A G code that belongs to group 01 except G00 and G01 is specified in G41.3 mode.;2) An offset command (a G code belonging to group 07) is specified in G41.3 mode.;3) The block next to G41.3 (startup) contains no movement. 5408 G41.3 ILLEGAL START_UP 1) In a mode of group 01 except G00 and G01, G41.3 (startup) is specified.;2) At startup, the included angle of the tool direction vector and move direction vector is 0 or 180 degrees. 5409 ILLEGAL PARAMETER IN G41.3 The parameter setting (No. xxxx to xxxx) that determines the relationship between the rotation axis and rotation plane is incorrect. 5411 NURBS:ILLEGAL ORDER The number of steps is specified incorrectly. 5412 NURBS:NO KNOT COMMAND No knot is specified. Alternatively, in NURBS interpolation mode, a block not relating to NURBS interpolation is specified. 5413 NURBS:ILLEGAL AXIS COMMAND An axis not specified with controlled points is specified in the first block. 5414 NURBS:ILLEGAL KNOT The number of blocks containing knots only is insufficient. 5415 NURBS:ILLEGAL CANCEL Although NURBS interpolation is not completed yet, the NURBS interpolation mode is turned off. 5416 NURBS:ILLEGAL MODE A mode that cannot be used with NURBS interpolation mode is specified in NURBS interpolation mode. 5417 NURBS:ILLEGAL MULTI–KNOT As many knots as the number of steps are not specified at the start and end points. 5418 NURBS:ILLEGAL KNOT VALUE Knots do not increase in monotone. 5420 ILLEGAL PARAMETER IN G43.4/ G43.5 A parameter related to pivot tool length compensation is incorrect. 5421 ILLEGAL COMMAND IN G43.4/ G43.5 In pivot tool length compensation (type 2) mode, a rotation axis is specified. 5422 EXCESS VELOCITY IN G43.4/ G43.5 As a result of pivot tool length compensation, an attempt was made to move the tool along an axis at a feedrate exceeding the maximum cutting feedrate. 5425 ILLEGAL OFFSET VALUE The offset number is incorrect. 5430 ILLEGAL COMMAND IN 3–D CIR In a modal state in which three–dimensional circular interpolation cannot be specified, a three–dimensional circular interpolation (G02.4/G03.4) is specified. Alternatively, in three–dimensional circular interpolation mode, a code that cannot be specified is specified. 5432 G02.4/G03.4 FORMAT ERROR A three–dimensional circular interpolation command (G02.4/G03.4) is incorrect. 5433 MANUAL INTERVENTION IN 3–D CIR In three–dimensional circular interpolation mode (G02.4/G03.4), manual intervention was made when the manual absolute switch was on. 5435 PARAMETER OUT OF RANGE Incorrect parameter setting (set value range) 5436 PARAMETER SETTING ERROR 1 Incorrect parameter setting (setting of the rotation axis) 5437 PARAMETER SETTING ERROR 2 Incorrect parameter setting (setting of the tool axis) 5440 ILLEGAL DRILLING AXIS SELECTED The drilling axis specified for the drilling canned cycle is incorrect. The G code command block of the canned cycle does not specify the Z point of the drilling axis. When there is a parallel axis with the drilling axis, the parallel axis is also specified at the same time. 5445 CRC:MOTION IN G39 Corner circular interpolation (G39) of cutter compensation is not specified alone but is specified with a move command. 5446 CRC:NO AVOIDANCE Because there is no interference evade vector, the interference check evade function of cutter compensation cannot evade interference. 5447 CRC:DANGEROUS AVOIDANCE The interference check evade function of cutter compensation determines that an evade operation will lead to danger. 5448 CRC:INTERFERENCE TO AVD. In the interference check evade function of cutter compensation, a further interference occurs for an already created interference evade vector. 5452 IMPROPER G–CODE (5AXIS MODE) A G code that cannot be specified is found. (5–axis mode) This alarm is issued when;1) Three–dimensional cutter compensation (side–face offset and leading– edge offset) is applied during cutter compensation, or cutter compensation is applied during three–dimensional cutter compensation (side–face offset and leading–edge offset).;2) A leading–edge offset of three–dimensional cutter compensation is applied during side–face offsetting of three–dimensional cutter compensation, or a side–face offset of three–dimensional cutter compensation is applied during leading–edge offsetting of three–dimensional cutter compensation.;3) Tool axis direction tool length compensation is applied during tool length compensation, or tool length compensation is applied during tool axis direction tool length compensation.;4) Tool center point control is provided during tool length compensation, or tool length compensation is applied during tool center point control.;5) Tool center point control is provided during tool axis direction tool length compensation, or tool axis direction tool length compensation is applied during tool center point control.;If this alarm is issued, cancel the relevant mode, then specify a different mode. 5453 NOTE: G68 IS CANCELED When bit 2 of parameter No. 5400 is set to 1, and a reset does not cancel G68, this alarm is issued at the time of program restart. To release this alarm, press RESET and CAN. Once this operation is performed, the alarm will not be issued at the next restart. 5455 ILLEGAL ACC. PARAMETER A permissible acceleration parameter for optimum torque acceleration/ deceleration is incorrect. The cause is one of the following;1) The ratio of the deceleration rate to the acceleration rate is below the limit.;2) The time required for deceleration to a speed of 0 exceeds the maximum value. 400 SERVO ALARM: n–TH AXIS OVERLOAD The n–th axis (axis 1–4) overload signal is on. Refer to diagnosis display No. 200, 201 for details. 401 SERVO ALARM: n–TH AXIS VRDY OFF The n–th axis (axis 1–8) servo amplifier READY signal (DRDY) went off. Refer to procedure of trouble shooting. 402 SERVO ALARM: SV CARD NOT EXIST The axis control card is not provided. 403 SERVO ALARM: CARD/SOFT MISMATCH The combination of the axis control card and servo software is illegal. 404 SERVO ALARM: n–TH AXIS VRDY ON Even though the n–th axis (axis 1–8) READY signal (MCON) went off, the servo amplifier READY signal (DRDY) is still on. Or, when the power was turned on, DRDY went on even though MCON was off.  Check that the servo interface module and servo amp are connected. 405 SERVO ALARM: (ZERO POINT RETURN FAULT) Position control system fault. Due to an NC or servo system fault in the reference position return, there is the possibility that reference position return could not be executed correctly. Try again from the manual reference position return. 407 SERVO ALARM: EXCESS ERROR The difference in synchronous axis position deviation exceeded the set value. 409 SERVO ALARM: n AXIS TORQUE ALM Abnormal load has been detected on the servo motor(s). Alternatively, abnormal spindle motor load has been detected in Cs mode. 410 SERVO ALARM: n–TH AXIS – EXCESS ERROR The position deviation value when the n–th axis (axis 1–8) stops is larger than the set value. Refer to procedure of trouble shooting. 411 SERVO ALARM: n–TH AXIS – EXCESS ERROR The position deviation value when the n–th axis (axis 1–8) moves is larger than the set value. Refer to procedure of trouble shooting. 413 SERVO ALARM: n–th AXIS – LSI OVERFLOW The contents of the error register for the n–th axis (axis 1–8) exceeded ±231 power. This error usually occurs as the result of an improperly set parameters. 414 SERVO ALARM: n–TH AXIS – DETECTION RELATED ERROR N–th axis (axis 1–4) digital servo system fault. Refer to diagnosis display No. 200, 201, and No.204 for details. 415 SERVO ALARM: n–TH AXIS – EXCESS SHIFT A speed higher than 524288000 units/s was attempted to be set in the n–th axis (axis 1–8). This error occurs as the result of improperly set CMR. 416 SERVO ALARM: n–TH AXIS – DISCONNECTION Position detection system fault in the n–th axis (axis 1–4) pulse coder (disconnection alarm). Refer to diagnosis display No. 200, 201 for details. 417 SERVO ALARM: n–TH AXIS – PARAMETER INCORRECT   420 SERVO ALARM: n AXIS SYNC TORQUE   421 SERVO ALARM: n AXIS EXCESS ER (D)   422 SERVO ALARM: n AXIS   423 SERVO ALARM: n AXIS   430 n AXIS: SV. MOTOR OVERHEAT   431 n AXIS: CNV. OVERLOAD   432 n AXIS: CNV. LOW VOLT CONTROL   433 n AXIS: CNV. LOW VOLT DC LINK   434 n AXIS: INV. LOW VOLT CONTROL   435 n AXIS: INV. LOW VOLT DC LINK   436 n AXIS: SOFTTHERMAL (OVC)   437 n AXIS: CNV. OVERCURRENT POWER   438 n AXIS: INV. ABNORMAL CURRENT   439 n AXIS: CNV. OVER VOLT DC LINK   440 n AXIS: CNV. EX DECELERATION POW.   441 n AXIS: ABNORMAL CURRENT OFFSET   442 n AXIS: CNV. CHARGE FAILURE   443 n AXIS: CNV. COOLING FAN FAILURE   444 n AXIS: INV. COOLING FAN FAILURE   445 n AXIS: SOFT DISCONNECT ALARM   446 n AXIS: HARD DISCONNECT ALARM   447 n AXIS: HARD DISCONNECT (EXT)   448 n AXIS: UNMATCHED FEEDBACK ALARM   449 n AXIS: INV. IPM ALARM   453 n AXIS: SPC SOFT DISCONNECT ALARM   456 n AXIS: ILLEGAL CURRENT LOOP   457 n AXIS: ILLEGAL HI HRV (250US)   458 n AXIS: CURRENT LOOP ERROR   459 n AXIS: HI HRV SETTING ERROR   460 n AXIS: FSSB DISCONNECT   461 n AXIS: ILLEGAL AMP INTERFACE   462 n AXIS: SEND CNC DATA FAILED   463 n AXIS: SEND SLAVE DATA FAILED   464 n AXIS: WRITE ID DATA FAILED   465 n AXIS: READ ID DATA FAILED   466 n AXIS: MOTOR/AMP COMBINATION   467 n AXIS: ILLEGAL SETTING OF AXIS   468 n AXIS: HI HRV SETTING ERROR (AMP)   360 n AXIS: ABNORMAL CHECKSUM (INT)   361 n AXIS: ABNORMAL PHASE DATA (INT)   362 n AXIS: ABNORMAL REV.DATA (INT)   363 n AXIS: ABNORMAL CLOCK (INT)   364 n AXIS: SOFT PHASE ALARM (INT)   365 n AXIS: BROKEN LED (INT)   366 n AXIS: PULSE MISS (INT)   367 n AXIS: COUNT MISS (INT)   368 n AXIS: SERIAL DATA ERROR (INT)   369 n AXIS: DATA TRANS. ERROR (INT)   380 n AXIS: BROKEN LED (EXT)   381 n AXIS: ABNORMAL PHASE (EXT LIN)   382 n AXIS: COUNT MISS (EXT)   383 n AXIS: PULSE MISS (EXT)   384 n AXIS: SOFT PHASE ALARM (EXT)   385 n AXIS: SERIAL DATA ERROR (EXT)   386 n AXIS: DATA TRANS. ERROR (EXT)   387 n AXIS: ABNORMAL ENCODER (EXT)   500 OVER TRAVEL: +n   501 OVER TRAVEL: –n   502 OVER TRAVEL: +n   503 OVER TRAVEL: –n   504 OVER TRAVEL: +n   505 OVER TRAVEL: –n   506 OVER TRAVEL: +n   507 OVER TRAVEL: –n   700 OVERHEAT: CONTROL UNIT   701 OVERHEAT: FAN MOTOR   704 OVERHEAT: SPINDLE   740 RIGID TAP ALARM: EXCESS ERROR   741 RIGID TAP ALARM: EXCESS ERROR   742 RIGID TAP ALARM: LSI OVER FLOW   749 S–SPINDLE LSI ERROR   750 SPINDLE SERIAL LINK START FAULT   751 FIRST SPINDLE ALARM DETECTION (AL–XX)   752 FIRST SPINDLE MODE CHANGE FAULT   754 SPINDLE–1 ABNORMAL TORQUE ALM   761 SECOND SPINDLE ALARM DETECTION (AL–XX)   762 SECOND SPINDLE MODE CHANGE FAULT   764 SPINDLE–2 ABNORMAL TORQUE ALM   771 SPINDLE–3 ALARM DETECT (AL–XX)   772 SPINDLE–3 MODE CHANGE ERROR   774 SPINDLE–3 ABNORMAL TORQUE ALM   782 SPINDLE–4 MODE CHANGE ERROR   784 SPINDLE–4 ABNORMAL TORQUE ALM   4800 ZONE: PUNCHING INHIBITED 1   4801 ZONE: PUNCHING INHIBITED 2   4802 ZONE: PUNCHING INHIBITED 3   4803 ZONE: PUNCHING INHIBITED 4   4810 ZONE: ENTERING INHIBITED 1 +X   4811 ZONE: ENTERING INHIBITED 1 –X   4812 ZONE: ENTERING INHIBITED 2 +X   4813 ZONE: ENTERING INHIBITED 2 –X   4814 ZONE: ENTERING INHIBITED 3 +X   4815 ZONE: ENTERING INHIBITED 3 –X   4816 ZONE: ENTERING INHIBITED 4 +X   4817 ZONE: ENTERING INHIBITED 4 –X   4830 ZONE: ENTERING INHIBITED 1 +Y   4831 ZONE: ENTERING INHIBITED 1 –Y   4832 ZONE: ENTERING INHIBITED 2 +Y   4833 ZONE: ENTERING INHIBITED 2 –Y   4834 ZONE: ENTERING INHIBITED 3 +Y   4835 ZONE: ENTERING INHIBITED 3 –Y   4836 ZONE: ENTERING INHIBITED 4 +Y   4837 ZONE: ENTERING INHIBITED 4 –Y   4870 AUTO SETTING FEED ERROR   4871 AUTO SETTING PIECES ERROR   4872 AUTO SETTING COMMAND ERROR   900 ROM PARITY   910 SRAM PARITY: (BYTE 0)   911 SRAM PARITY: (BYTE 1)   912 DRAM PARITY: (BYTE 0)   913 DRAM PARITY: (BYTE 1)   914 DRAM PARITY: (BYTE 2)   915 DRAM PARITY: (BYTE 3)   916 DRAM PARITY: (BYTE 4)   917 DRAM PARITY: (BYTE 5)   918 DRAM PARITY: (BYTE 6)   919 DRAM PARITY: (BYTE 7)   920 SERVO ALARM (1–4 AXIS)   921 SERVO ALARM (5–8 AXIS)   926 FSSB ALARM   930 CPU INTERRUPT   935 SRAM ECC ERROR   950 PMC SYSTEM ALARM   951 PMC WATCH DOG ALARM   970 NMI OCCURRED IN PMCLSI   971 NMI OCCURRED IN SLC   972 NMI OCCURRED IN OTHER MODULE   973 NON MASK INTERRUPT   974 F–BUS ERROR   975 BUS ERROR   976 L–BUS ERROR  

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