4.2.6.1
NOTE: For details on these code/graphic meanings, refer to the ECU instructions
provided by the engine manufacturer, or contact the engine manufacturer for further
assistance.
NOTE: For further details on connection to electronic engines, refer to DSE Publication:
057-004 Electronic Engines And DSE Wiring
When connected to a suitable CAN engine, the controller displays alarm status messages from the
ECU in the Alarms section of the display.
1/1
Alarms
ECU Amber
Warning
Press the Next Page
Codes) from the ECU which are DM1 messages.
1/2
ECU Current DTCs
Water Level Low
SPN=131166 , FMI=8, OC=127
Description of Controls
Type of alarm that is
triggered on the DSE
module, e.g. Warning
button to access the list of Current Engine DTCs (Diagnostic Trouble
The DM1 DTC is interpreted by the module and is shown on the
module’s display as a text message. In addition to this, the
manufacturer’s DTC is shown below.
Page 99 of 188
057-254 ISSUE: 2
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Contents
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Table of Contents
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Bookmarks
Quick Links
DEEP SEA ELECTRONICS PLC
DSE8610 Operator Manual
Document Number: 057-115
Author: Anthony Manton
DSE8610 Operator Manual Issue 9
Related Manuals for DSEGenset DSE8610
Summary of Contents for DSEGenset DSE8610
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Page 1
DEEP SEA ELECTRONICS PLC DSE8610 Operator Manual Document Number: 057-115 Author: Anthony Manton DSE8610 Operator Manual Issue 9… -
Page 2
DSE8610 Operator Manual Deep Sea Electronics Plc Highfield House Hunmanby North Yorkshire YO14 0PH ENGLAND Sales Tel: +44 (0) 1723 890099 Sales Fax: +44 (0) 1723 893303 E-mail: sales@deepseaplc.com Website: www.deepseaplc.com DSE8610 Operator Manual © Deep Sea Electronics Plc All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means or other) without the written permission of the copyright holder except in accordance with the provisions of the Copyright, Designs and Patents Act 1988. -
Page 3: Table Of Contents
DSE8610 Operator Manual TABLE OF CONTENTS Section Page BIBLIOGRAPHY ………………..7 INSTALLATION INSTRUCTIONS ………………7 TRAINING GUIDES ………………….7 MANUALS ……………………..7 INTRODUCTION ………………..8 SPECIFICATIONS ………………. 9 TERMINAL SPECIFICATION………………..9 POWER SUPPLY REQUIREMENTS ……………….9 3.2.1 PLANT SUPPLY INSTRUMENTATION DISPLAY …………9 GENERATOR AND BUS VOLTAGE / FREQUENCY SENSING ……..10 GENERATOR CURRENT SENSING ……………..11…
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Page 4
2 PHASE (L1 & L3) 3 WIRE WITH RESTRICTED EARTH FAULT ……54 4.3.6 2 PHASE (L1 & L3) 3 WIRE WITHOUT EARTH FAULT MEASURING …..55 TYPICAL ARRANGEMENT OF DSENET® ……………56 DESCRIPTION OF CONTROLS …………..57 DSE8610 AUTOSTART CONTROL MODULE …………..57 QUICKSTART GUIDE ………………….59 5.2.1 STARTING THE ENGINE ……………….59 5.2.2 STOPPING THE ENGINE ……………….59… -
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DSE8610 Operator Manual OPERATION ………………..75 ALTERNATIVE CONFIGURATIONS ……………..75 DUMMY LOAD / LOAD SHEDDING CONTROL ……………76 6.2.1 DUMMY LOAD CONTROL ………………76 6.2.2 LOAD SHEDDING CONTROL ………………77 SMS CONTROL …………………….78 STOP MODE ……………………78 6.4.1 ECU OVERRIDE ………………….80 AUTOMATIC MODE ………………….81 6.5.1 WAITING IN AUTO MODE ………………81… -
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DSE8610 Operator Manual FAULT FINDING ………………112 DSE 4 STEPS TO SUCCESSFUL SYNCHRONISING ……114 14.1 CONTROL ……………………114 14.2 METERING ……………………114 14.3 COMMUNICATIONS ………………..114 14.4 SYNC CHECKS ………………….114 MAINTENANCE, SPARES, REPAIR AND SERVICING ……115 15.1 PURCHASING ADDITIONAL CONNECTOR PLUGS FROM DSE ……115 15.1.1… -
Page 7: Bibliography
1.1 INSTALLATION INSTRUCTIONS Installation instructions are supplied with the product in the box and are intended as a ‘quick start’ guide only. DSE PART DESCRIPTION 053-069 DSE8610 Installation Instructions 053-129 DSE8620 Installation Instructions 053-070 DES8660 Installation Instructions 053-032 DSE2548 LED Expansion Annunciator Installation Instructions…
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Page 8: Introduction
Introduction 2 INTRODUCTION This document details the installation and operation requirements of the DSE8610 Series modules, part of the DSEPower® range of products. The manual forms part of the product and should be kept for the entire life of the product. If the product is passed or supplied to another party, ensure that this document is passed to them for reference purposes.
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Page 9: Specifications
Specifications 3 SPECIFICATIONS 3.1 TERMINAL SPECIFICATION Connection type Two part connector. Male part fitted to module • Female part supplied in • module packing case — Screw terminal, rising clamp, no Example showing cable entry and internal spring. screw terminals of a 10 way Minimum cable size 0.5mm²…
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Page 10: Generator And Bus Voltage / Frequency Sensing
Specifications 3.3 GENERATOR AND BUS VOLTAGE / FREQUENCY SENSING Measurement type True RMS conversion Sample Rate 5KHz or better Harmonics Up to 10 or better Input Impedance 300K Ω ph-N Phase to Neutral to 333V AC (absolute maximum) (minimum required for sensing frequency Suitable for 110V to 277V nominal (±20% for under/overvoltage detection) Phase to Phase…
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Page 11: Generator Current Sensing
3.4.1 VA RATING OF THE CTS The VA burden of the DSE8610 module on the CTs is 0.5VA. However depending upon the type and length of cabling between the CTs and the DSE8610 module, CTs with a greater VA rating than the module are required.
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Page 12: Ct Polarity
Specifications 3.4.2 CT POLARITY Take care to ensure the correct polarity of the CTs. Incorrect CT orientation will lead to negative kW readings when the set is supplying power. Take note that paper stick-on labels on CTs that show the orientation are often incorrectly placed on the CT (!).
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Page 13: Inputs
Specifications 3.5 INPUTS 3.5.1 DIGITAL INPUTS Number 11 configurable inputs Arrangement Contact between terminal and ground Low level threshold 2.1V minimum High level threshold 6.6V maximum Maximum input voltage +50V DC with respect to plant supply negative Minimum input voltage -24V DC with respect to plant supply negative Contact wetting current 7mA typical…
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Page 14: Flexible Sensor
Specifications 3.5.2.3 FLEXIBLE SENSOR Number Measurement type Resistance measurement by measuring voltage across sensor with a fixed current applied Arrangement Differential resistance measurement input Measurement current 10mA Full scale 480Ω Over range / fail 540Ω Resolution Accuracy ±2% of full scale resistance (±9.6Ω) excluding transducer error Max common mode ±2V voltage…
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Page 15: Charge Fail Input
Specifications 3.5.4 CHARGE FAIL INPUT Minimum voltage Maximum voltage 35V (plant supply) Resolution 0.2V Accuracy ±1% of max measured voltage (±0.35V) Excitation Active circuit constant power output Output Power 2.5W Nominal @12V and 24V Current at 12V 210mA Current at 24V 104mA .
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Page 16: Outputs
Specifications 3.6 OUTPUTS Ten (10) digital outputs are fitted to the DSE8610 controller. Additional outputs are provided for by adding up to ten (10) external relay boards (DSE2157). This allows for up to 80 additional digital outputs. 3.6.1 OUTPUTS A & B Type Normally used for Fuel / Start outputs.
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Page 17: Closing Coils
Specifications 3.6.2.3 CLOSING COILS For continuous closing signals (close signal is present continuously when the breaker is closed), follow the instructions above as for Contactor Coils. For momentary (pulsed) closing signals, use OUTPUT D, the normally open relay: Generator When the DSE module requires the breaker closed, the output energises (closing the internal relay) for the period of the Breaker Close Pulse timer after which the output is de-energised (opening the internal relay).
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Page 18: Communication Ports
Specifications 3.7 COMMUNICATION PORTS USB Port USB2.0 Device for connection to PC running DSE configuration suite only Max distance 6m (yards) Serial Communication RS232 and RS485 are both fitted and provide independent operation RS232 Serial port Non – Isolated port Max Baud rate 115.2K baud subject to S/W TX, RX, RTS, CTS, DSR, DTR, DCD Male 9 way D type connector…
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Page 19: Usb Connection
Specifications 3.8.2 USB CONNECTION The USB port is provided to give a simple means of connection between a PC and the DSE8600 series controller. Using the DSE Configuration Suite Software, the operator is then able to control the module, starting or stopping the generator, selecting operating modes, etc.
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Page 20: Rs232
Specifications 3.8.4 RS232 The RS232 port on the DSE8600 series controller supports the Modbus RTU protocol. The Gencomm register table for the controller is available upon request from the DSE Technical Support Department. RS232 is for short distance communication (max 15m) and is typically used to connect the DSE86xx series controller to a telephone or GSM modem for more remote communications.
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Page 21: Recommended External Modems
Specifications 3.8.4.1 RECOMMENDED EXTERNAL MODEMS: Multitech Global Modem – MultiModem ZBA (PSTN) • DSE Part Number 020-252 (Contact DSE Sales for details of localisation kits for these modems) Wavecom Fastrak Supreme GSM modem kit (PSU, Antenna and • modem)* DSE Part number 0830-001-01 Brodersen GSM Industrial Modem* •…
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Page 22: Rs485
Specifications 3.8.5 RS485 The RS485 port on the DSE8600 series controller supports the Modbus RTU protocol. The DSE Gencomm register table for the controller is available upon request from the DSE Technical Support Department. RS485 is used for point-to-point cable connection of more than one device (maximum 32 devices) and allows for connection to PCs, PLCs and Building Management Systems (to name just a few devices).
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Page 23: Msc
Max units that can be used together in the case of 55xx,75xx would be 16 generators on the MSC link at anyone time, not the 32 Gen sets that the DSE86xx is specified. 3.8.7 ETHERNET The DSE8610 is fitted with ETHERNET socket for connection to LAN (local area networks) Description Do not connect…
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Page 24: Direct Pc Connection
Specifications 3.8.8 DIRECT PC CONNECTION Requirements DSE8610 • Crossover Ethernet cable (see Below) • PC with Ethernet port and Windows Internet Explorer 6 or above, Firefox • Crossover network cable Crossover cable wiring detail Two pairs crossed, two pairs uncrossed…
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Page 25: Connection To Basic Ethernet
Specifications 3.8.9 CONNECTION TO BASIC ETHERNET Requirements DSE8610 • Ethernet cable (see below) • Working Ethernet (company or home network) • PC with Ethernet port and Windows Internet Explorer 6 or above, Firefox • Ethernet cable Ethernet router or ADSL router…
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Page 26: Connection To Company Infrastructure Ethernet
Specifications 3.8.10 CONNECTION TO COMPANY INFRASTRUCTURE ETHERNET Requirements DSE8610 • Ethernet cable (see below) • Working Ethernet (company or home network) • PC with Ethernet port and Windows Internet Explorer 6 or above, Firefox • Ethernet router PC Network or ADSL router…
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Page 27: Connection To The Internet
Specifications 3.8.11 CONNECTION TO THE INTERNET Requirements Ethernet cable (see below) • Working Ethernet (company or home network) • Working Internet connection (ADSL or DSL recommended) • DSL or ADSL router INTERNET Ethernet cable The DSL/ADSL router will route external network traffic to the DSE850 DSL or ADSL…
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Page 28
As modem/routers differ enormously in their configuration, it is not possible for DSE to give a complete guide to their use with the DSE8610. However it is possible to give a description of the requirements in generic terms. For details of how to achieve the connection to your modem/router you are referred to the supplier of your modem/router equipment. -
Page 29: Dsenet® For Expansion Modules
Specifications 3.8.12 DSENET® FOR EXPANSION MODULES DSENet® is the interconnection cable between the host controller and the expansion module(s) and must not be connect to any device other than DSE equipment designed for connection to the DSENet® Cable type Two core screened twisted pair Cable characteristic 120Ω…
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Page 30: Sounder
Specifications 3.9 SOUNDER DSE8600 Series features an internal sounder to draw attention to warning, shutdown and electrical trip alarms. Sounder level 64db @ 1m 3.9.1 ADDING AN EXTERNAL SOUNDER TO THE APPLICATION Should an external alarm or indicator be required, this can be achieved by using the DSE Configuration Suite PC software to configure an auxiliary output for “Audible Alarm”, and by configuring an auxiliary input for “Alarm Mute”…
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Page 31: Dimensions And Mounting
Specifications 3.11 DIMENSIONS AND MOUNTING 3.11.1 DIMENSIONS 240.0mm x 181.1mm x 41.7mm (9.4” x 7.1” x 1.6”) PANEL CUTOUT 3.11.2 220mm x 160mm (8.7” x 6.3”) 3.11.3 WEIGHT 0.7kg (1.4lb)
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Page 32: Fixing Clips
Specifications 3.11.4 FIXING CLIPS Supplied fixing clips hold the module into the panel fascia. Withdraw the fixing clip screw (turn anticlockwise) until only the pointed end is protruding from the clip. Insert the three ‘prongs’ of the fixing clip into the slots in the side of the 8600 series module •…
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Page 33: Cable Tie Fixing Points
Specifications 3.11.5 CABLE TIE FIXING POINTS Integral cable tie fixing points are included on the rear of the module’s case to aid wiring. This additionally provides strain relief to the cable loom by removing the weight of the loom from the screw connectors, thus reducing the chance of future connection failures.
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Page 34: Applicable Standards
Specifications 3.12 APPLICABLE STANDARDS BS 4884-1 This document conforms to BS4884-1 1992 Specification for presentation of essential information. This document conforms to BS4884-2 1993 Guide to content BS 4884-2 BS 4884-3 This document conforms to BS4884-3 1993 Guide to presentation BS EN 60068-2-1 -30°C (-22°F) (Minimum temperature)
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Page 35: Enclosure Classifications
Specifications 3.12.1 ENCLOSURE CLASSIFICATIONS IP CLASSIFICATIONS 8600 series specification under BS EN 60529 Degrees of protection provided by enclosures IP65 (Front of module when module is installed into the control panel with the optional sealing gasket). IP42 (front of module when module is installed into the control panel WITHOUT being sealed to the panel) First Digit Second Digit Protection against contact and ingress of solid objects…
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Page 36: Nema Classifications
Specifications 3.12.2 NEMA CLASSIFICATIONS 8600 series NEMA Rating (Approximate) 12 (Front of module when module is installed into the control panel with the optional sealing gasket). 2 (front of module when module is installed into the control panel WITHOUT being sealed to the panel) NOTE: — There is no direct equivalence between IP / NEMA ratings.
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Page 37: Installation
Installation 4 INSTALLATION The DSE8600 Series module is designed to be mounted on the panel fascia. For dimension and mounting details, see the section entitled Specification, Dimension and mounting elsewhere in this document. 4.1 TERMINAL DESCRIPTION 4.1.1 DC SUPPLY, FUEL AND START OUTPUTS Icon DESCRIPTION CABLE…
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Page 38: Analogue Sensors
Installation 4.1.2 ANALOGUE SENSORS DESCRIPTION CABLE NOTES SIZE 0.5mm² Sensor Common Return Return feed for sensors AWG 20 0.5mm² Oil Pressure Input Connect to Oil pressure sensor AWG 20 0.5mm² Coolant Temperature Input Connect to Coolant Temperature sensor AWG 20 0.5mm²…
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Page 39: Magnetic Pickup, Can And Expansion
Installation 4.1.3 MAGNETIC PICKUP, CAN AND EXPANSION DESCRIPTION CABLE NOTES SIZE 0.5mm² Magnetic pickup Positive Connect to Magnetic Pickup device AWG 20 0.5mm² Magnetic pickup Negative Connect to Magnetic Pickup device AWG 20 Magnetic pickup screen Shield Connect to ground at one end only 0.5mm²…
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Page 40: Load Switching And Generator Voltage Sensing
Installation 4.1.4 LOAD SWITCHING AND GENERATOR VOLTAGE SENSING DESCRIPTION CABLE NOTES SIZE 1.0mm Normally configured to control load switching device Output relay C AWG 18 (Recommend 10A fuse) 1.0mm Normally configured to control load switching device Output relay C AWG 18 1.0mm Normally configured to control load switching device Output relay D…
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Page 41: Generator Current Transformers
Installation 4.1.6 GENERATOR CURRENT TRANSFORMERS WARNING! Do not disconnect this plug when the CTs are carrying current. Disconnection will open circuit the secondary of the C.T.’s and dangerous voltages may then develop. Always ensure the CTs are not carrying current and the CTs are short circuit connected before making or breaking connections to the module.
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Page 42
Installation Connection of CT s1 terminal DESCRIPTION CABLE NOTES SIZE 2.5mm² CT Secondary for Gen L1 Connect to s1 secondary of L1 monitoring CT AWG 13 2.5mm² CT Secondary for Gen L2 Connect to s1 secondary of L2 monitoring CT AWG 13 2.5mm²… -
Page 43: Configurable Digital Inputs
Installation 4.1.7 CONFIGURABLE DIGITAL INPUTS DESCRIPTION CABLE NOTES SIZE 0.5mm² Configurable digital input A Switch to negative AWG 20 0.5mm² Configurable digital input B Switch to negative AWG 20 0.5mm² Configurable digital input C Switch to negative AWG 20 0.5mm² Configurable digital input D Switch to negative AWG 20…
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Page 44: Rs485 Connector
Installation 4.1.9 RS485 CONNECTOR PIN No NOTES Two core screened twisted pair cable. 120Ω impedance suitable for RS485 use. Recommended cable type — Belden 9841 Max distance 1200m (1.2km) when using Belden 9841 or direct equivalent. Location of RS485 connector Location of RS232 connector 4.1.10 RS232 CONNECTOR…
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Page 45: Typical Wiring Diagrams
Installation 4.2 TYPICAL WIRING DIAGRAMS As every system has different requirements, these diagrams show only a TYPICAL system and do not intend to show a complete system. Genset manufacturers and panel builders may use these diagrams as a starting point; however, you are referred to the completed system diagram provided by your system manufacturer for complete wiring detail.
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Page 46: Phase, 4 Wire With Restricted Earth Fault Protection
Installation 4.2.1 3 PHASE, 4 WIRE WITH RESTRICTED EARTH FAULT PROTECTION NOTE: Earthing the neutral conductor ‘before’ the neutral CT allows the module to read earth faults ‘after’ the CT only (Restricted to load / downstream of the CT) Earthing the neutral conductor ‘after’ the neutral CT allows the module to read earth faults ‘before’…
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Page 47: Phase, 4 Wire Without Earth Fault Protection
Installation 4.2.2 3 PHASE, 4 WIRE WITHOUT EARTH FAULT PROTECTION…
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Page 48: Phase 4 Wire With Unrestricted Earth Fault Protection
Installation 4.2.3 3 PHASE 4 WIRE WITH UNRESTRICTED EARTH FAULT PROTECTION NOTE:- Unrestricted Earth Fault Protection detects earth faults in the load and in the generator. Be sure to measure the natural earth fault of the site before deciding upon an earth fault alarm trip level.
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Page 49: Earth Systems
Installation 4.2.4 EARTH SYSTEMS 4.2.4.1 NEGATIVE EARTH The typical wiring diagrams located within this document show connections for a negative earth system (the battery negative connects to Earth) 4.2.4.2 POSITIVE EARTH When using a DSE module with a Positive Earth System (the battery positive connects to Earth), the following points must be followed: Follow the typical wiring diagram as normal for all sections EXCEPT the earth points •…
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Page 50: Alternative Topologies
Installation 4.3 ALTERNATIVE TOPOLOGIES The DSE8610 controller is factory configured to connect to a 3 phase, 4 wire Star connected alternator. This section details connections for alternative AC topologies. Ensure to configure the DSE8610 controller to suit the required topology.
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Page 51: Single Phase Without Earth Fault
Installation 4.3.2 SINGLE PHASE WITHOUT EARTH FAULT…
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Page 52: Phase (L1 & L2) 3 Wire With Restricted Earth Fault
Installation 4.3.3 2 PHASE (L1 & L2) 3 WIRE WITH RESTRICTED EARTH FAULT NOTE: Earthing the neutral conductor ‘before’ the neutral CT allows the module to read earth faults ‘after’ the CT only (Restricted to load / downstream of the CT) Earthing the neutral conductor ‘after’…
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Page 53: Phase (L1 & L2) 3 Wire Without Earth Fault
Installation 4.3.4 2 PHASE (L1 & L2) 3 WIRE WITHOUT EARTH FAULT…
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Page 54: Phase (L1 & L3) 3 Wire With Restricted Earth Fault
Installation 4.3.5 2 PHASE (L1 & L3) 3 WIRE WITH RESTRICTED EARTH FAULT NOTE: Earthing the neutral conductor ‘before’ the neutral CT allows the module to read earth faults ‘after’ the CT only (Restricted to load / downstream of the CT) Earthing the neutral conductor ‘after’…
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Page 55: Phase (L1 & L3) 3 Wire Without Earth Fault Measuring
Installation 4.3.6 2 PHASE (L1 & L3) 3 WIRE WITHOUT EARTH FAULT MEASURING…
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Page 56: Typical Arrangement Of Dsenet
Installation 4.4 TYPICAL ARRANGEMENT OF DSENET® Twenty (20) devices can be connected to the DSENet®, made up of the following devices : Device Max number supported DSE2130 Input Expansion DSE2131 Input Expansion DSE2133 Input Expansion DSE2152 Output Expansion DSE2157 Output Expansion DSE2548 LED Expansion For part numbers of the expansion modules and their documentation, see section entitled DSENet Expansion Modules elsewhere in this manual.
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Page 57: Description Of Controls
Description Of Controls 5 DESCRIPTION OF CONTROLS The following section details the function and meaning of the various controls on the module. 5.1 DSE8610 AUTOSTART CONTROL MODULE Main status and instrumentation display Menu navigation Four configurable buttons LEDs Close generator…
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Page 58
– The LED shows the state of the auxiliary contact. 2) There is NO input configured for “Generator closed auxiliary” (factory default setting) – The LED illuminates when the DSE8610 gives the loading signal to the generator – The LED shows the state of the DSE8610s loading request. -
Page 59: Quickstart Guide
Description Of Controls 5.2 QUICKSTART GUIDE This section provides a quick start guide to the module’s operation. 5.2.1 STARTING THE ENGINE First, select manual mode… …then press the Start button to crank the engine. NOTE: For further details, see the section entitled ‘OPERATION’ elsewhere in this manual. 5.2.2 STOPPING THE ENGINE Select Stop/Reset mode.
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Page 60: Viewing The Instrument
Description Of Controls 5.3 VIEWING THE INSTRUMENT PAGES It is possible to scroll to display the different pages of information by repeatedly operating the next / If you want to view one of the instrument previous page buttons pages towards the end of the list, it may be quicker to scroll left through the pages rather than right! Example…
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Page 61: Status
Description Of Controls 5.3.1 STATUS This is the ‘home’ page, the page that is displayed when no other page has been selected, and the page that is automatically displayed after a period of inactivity (LCD Page Timer) of the module control buttons.
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Page 62: Configurable Editor Screens
Description Of Controls 5.3.2 CONFIGURABLE EDITOR SCREENS This is the “Editor” Page which can be configured in the “Advanced “, Section of the PC software. The “Editor” page can be seen once an item has been configured and written back to the module. Example –…
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Page 63: Engine
Description Of Controls 5.3.3 ENGINE Contains instrumentation gathered about the engine itself, some of which may be obtained using the CAN or other electronic engine link. Engine Speed • Oil Pressure • Coolant Temperature • Engine Battery Volts • Run Time •…
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Page 64: Generator
Description Of Controls 5.3.4 GENERATOR Contains electrical values of the generator (alternator), measured or derived from the module’s voltage and current inputs. Generator Voltage (ph-N) • Generator Voltage (ph-ph) • Generator Frequency • Generator Current • Generator Earth Current • Generator Load (kW) •…
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Page 65: Rs232 Serial Port
Example 1 – Module connected to an RS232 telephone modem. When the DSE8610 series module is power up, it will send ‘initialisation strings’ to the connected modem. It is important therefore that the modem is already powered, or is powered up at the same time as the DSE86xx series module.
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Page 66
Description Of Controls Example 1 continued – Modem diagnostics Modem diagnostic screens are included; press when viewing the RS232 Serial Port instrument to cycle the available screens. If you are experiencing modem communication problems, this information will aid troubleshooting. Shows the state of the modem communication lines. These Serial Port Serial Port Serial Port… -
Page 67
Description Of Controls In case of communication failure between the modem and DSE8600 series module, the modem is automatically reset and initialisation is attempted once more: In the case of a module that is unable to communicate with the modem, the display will continuously cycle between ‘Modem Reset’… -
Page 68: Rs485 Serial Port
Description Of Controls 5.3.7 RS485 SERIAL PORT This section is included to give information about the currently selected serial port and external modem (if connected). The items displayed on this page will change depending upon configuration of the module. You are referred to your system supplier for further details.
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Page 69: About
Description Of Controls 5.3.8 ABOUT Contains important information about the module and the firmware versions. This information may be asked for when contacting DSE Technical Support Department for advice. Module Type (i.e. 8610) • Application Version – The version of the module’s main firmware file – Updatable using the •…
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Page 70: Data Logging
Description Of Controls 5.3.8.2 DATA LOGGING PAGES The DSE data logging pages show information depending on the configuration in the module. Location of stored data. Data Logging Internal module memory or external Log to internal memory USB memory. Logging active No USB drive present If data logging is active or inactive Inserting a USB drive to the host USB will display the following change to the page.
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Page 71: Can Error Messages
Description Of Controls 5.3.9 CAN ERROR MESSAGES When connected to a suitable CAN engine the 8600 series controller displays alarm status messages from the ECU. Alarm ECU Warning Type of alarm that is triggered in the DSE module (i.e. Warning Warning or Shutdown) Press to access the list of current active Engine DTCs (Diagnostic Trouble Codes).
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Page 72: Viewing The Event Log
Description Of Controls 5.4 VIEWING THE EVENT LOG The module maintains a log of past alarms and/or selected status changes. The log size has been increased in the module over past module updates and is always subject to change. At the time of writing, the 86xx series log is capable of storing the last 250 log entries. Under default factory settings, the event log only includes shutdown and electrical trip alarms logged (The event log does not contain Warning alarms);…
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Page 73: User Configurable Indicators
Description Of Controls 5.5 USER CONFIGURABLE INDICATORS These LEDs can be configured by the user to indicate any one of 100+ different functions based around the following:- • Indications — Monitoring of a digital input and indicating associated functioning user’s equipment — Such as Battery Charger On or Louvres Open, etc.
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Page 74: Controls
Transfer to generator Allows the operator to transfer the load to the generator, synchronising first if required. (when in Manual mode only) Open generator (DSE8610 only) Allows the operator to open the generator breaker (when in Manual mode only) Menu navigation Used for navigating the instrumentation, event log and configuration screens.
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Page 75: Operation
Operation 6 OPERATION The following description details the sequences followed by a module containing the standard ‘factory configuration’. Remember that if you have purchased a completed generator set or control panel from your supplier, the module’s configuration will probably have been changed by them to suit their particular requirements.
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Page 76: Dummy Load / Load Shedding Control
Operation 6.2 DUMMY LOAD / LOAD SHEDDING CONTROL This feature may be enabled by the system designer to ensure the loading on the generator is kept to a nominal amount. If the load is low, ‘dummy loads’ (typically static load banks) can be introduced to ensure the engine is not too lightly loaded.
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Page 77: Load Shedding Control
Operation 6.2.2 LOAD SHEDDING CONTROL The Load Shedding Control feature (if enabled) allows for a maximum of five load-shedding steps. When the generator is about to take load, the configured number of Load Shedding Control Outputs at Startup will energise. This configurable setting allows (for instance) certain loads to be removed from the generator prior to the set’s load switch being closed.
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Page 78: Sms Control
Operation 6.3 SMS CONTROL NOTE: Only available in version DSE86xx version 5.1+ modules with a suitable GSM modem connected to the RS232 port and configured to receive the control commands. The SMS Control feature (if enabled) allows the user to send control commands to a DSE86xx via SMS message.
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Page 79
Operation STOP mode is activated by pressing the button. NOTE: Enable Cool Down in Stop Mode option has been added to version 6.0 In STOP mode, the module will immediately remove the generator from load (if necessary) before stopping the engine if it is already running. If Cool Down in Stop Mode not enabled, no cooling run is provided for this operation. -
Page 80: Ecu Override
Operation 6.4.1 ECU OVERRIDE NOTE: Depending upon system design, the ECU may be powered or unpowered when the module is in STOP mode. ECU override is only applicable if the ECU is unpowered when in STOP mode. When the ECU is powered down (as is normal when in STOP mode), it is not possible to read the diagnostic trouble codes or instrumentation.
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Page 81: Automatic Mode
Activation of an auxiliary input that has been configured to remote start on load or remote • start off load.or Remote Start Dead Bus Synchronising (see elsewhere in this manual) Request from DSE8660 mains controller or from another DSE8610 controller over the MSC • link.
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Page 82: Engine Running
Operation 6.5.3 ENGINE RUNNING Once the engine is running, the Warm Up timer, if selected, begins, allowing the engine to stabilise before accepting the load. If the common bus is measured to be ‘dead bus’, the load breaker is closed. If the bus is measured to be ‘live bus’, synchronising takes place before the breaker is closed.
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Page 83: Manual Mode
Operation 6.6 MANUAL MODE NOTE: If a digital input configured to panel lock is active, changing module modes will not be possible. Viewing the instruments and event logs is NOT affected by panel lock. Activate Manual mode be pressing the pushbutton.
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Page 84: Engine Running
A loading request can come from a number of sources. Pressing the transfer to generator button. • Request from DSE8660 mains controller or from another DSE8610 controller over the MSC • link. Activation of an auxiliary input that has been configured to remote start on load •…
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Page 85: Manual Speed Control
Operation 6.6.5 MANUAL SPEED CONTROL Navigate to the instruments page using the buttons and locate ENGINE SPEED. • shown on the module display to indicate that this feature is available. Press the button to enter edit mode • Press (up or down) to change the engine speed. •…
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Page 86: Dead Bus Synchronising (Auto Mode)
Dead Bus Synchronising (Auto Mode) 7 DEAD BUS SYNCHRONISING (AUTO MODE) Generator set specifications often contain the requirement for the set to be on load within 15 seconds of a mains supply failure. This is easily achievable in single set applications. However in the current era of fuel conservation, multiple sets are often used to provide the backup power solution for many applications.
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Page 87: Dead Bus Synchronising
Once the voltage and frequency are within configurable limits the On Load set(s) can take load. 7.3 HARDWARE REQUIREMENTS DSE8610 V5.0 controller or higher. • DC controlled generator breaker. • Auxiliary contact to feed back generator breaker status to the DSE controller.
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Page 88: Protections
Protections 8 PROTECTIONS When an alarm is present, the Audible Alarm will sound and the Common alarm LED if configured will illuminate. The audible alarm can be silenced by pressing the Mute button The LCD display will jump from the ‘Information page’ to display the Alarm Page Number of present alarms.
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Page 89: Protections Disabled
Protections 8.1 PROTECTIONS DISABLED User configuration is possible to prevent Shutdown / Electrical Trip alarms from stopping the engine. Under such conditions, Protections Disabled will appear on the module display to inform the operator of this status. This feature is provided to assist the system designer in meeting specifications for “Warning only”, “Protections Disabled”, “Run to Destruction”, “War mode”…
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Page 90: Indications
Protections 8.2 INDICATIONS Indications are non-critical and often status conditions. They do not appear on the LCD of the module as a text message. However, an output or LED indicator can be configured to draw the operator’s attention to the event. Example Input configured for •…
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Page 91: Warnings
Protections 8.3 WARNINGS Warnings are non-critical alarm conditions and do not affect the operation of the generator system, they serve to draw the operators attention to an undesirable condition. Example Alarm Charge Failure Warning In the event of an alarm the LCD will jump to the alarms page, and scroll through all active warnings and shutdowns.
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Page 92: High Current Warning Alarm
Protections Display Reason Shutdown and electrical trip alarms can be disabled by user PROTECTIONS DISABLED configuration. In this case, Protections Disabled will appear on the module display; The alarm text is displayed but the engine will continue to run. This is ‘logged’ by the module to allow DSE Technical Staff to check if the protections have been disabled on the module at any time.
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Page 93: Shutdowns
Protections 8.5 SHUTDOWNS NOTE: Shutdown and Electrical Trip alarms can be disabled by user configuration. See the section entitled Protections Disabled elsewhere in this document. Shutdowns are latching alarms and stop the Generator. Clear the alarm and remove the fault then press Stop/Reset to reset the module.
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Page 94
Protections Display Reason The engine speed has fallen below the pre-set trip after the UNDERSPEED Safety On timer has expired. The generator output frequency has risen above the preset level GENERATOR OVER FREQUENCY The generator output frequency has fallen below the preset level GENERATOR UNDER FREQUENCY The generator output voltage has risen above the preset level… -
Page 95: Electrical Trips
Protections 8.6 ELECTRICAL TRIPS NOTE: Shutdown and Electrical Trip alarms can be disabled by user configuration. See the section entitled Protections Disabled elsewhere in this document. Electrical trips are latching and stop the Generator but in a controlled manner. On initiation of the electrical trip condition the module will de-energise the ‘Close Generator’…
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Page 96
Protections Display Reason If the module detects a module on the MSC link which is MSC OLD UNITS ON BUS incompatible with the current module, then the MSC Compatibility alarm will be triggered. Check all the modules’ version numbers (under About | Application Number on the modules’ displays), modules pre V3 cannot communicate with modules V4 and onwards. -
Page 97: Over Current Alarm
Protections 8.7 OVER CURRENT ALARM The overcurrent alarm combines a simple warning trip level with a fully functioning IDMT curve for thermal protection. 8.7.1 IMMEDIATE WARNING If the Immediate Warning is enabled, the DSE8600 Series controller generates a warning alarm as soon as the Trip level is reached.
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Page 98
Protections With typical settings as above, the tripping curve is followed as shown below. This allows for overload of the set to the limits of the Typical Brushless Alternator whereby 110% overload is permitted for 1 hour. If the set load reduces, the controller then follows a cooling curve. This means that a second overload condition may trip much sooner than the first as the controller knows if the windings have not cooled sufficiently. -
Page 99: Short Circuit And Earth Fault Alarm
K (time multiplier) to give a faster acting trip. If the Alarm is enabled, the DSE8610 Series controller begins following the IDMT ‘curve’. If the current surpasses the Trip for an excess of time, the Alarm triggers (Shutdown or Electric trip as selected in Action).
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Page 100: Earth Fault Tripping Curves
Protections 8.8.1 EARTH FAULT TRIPPING CURVES NOTE: DSE Factory setting is time multiplier (K) = 0.4…
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Page 101: Short Circuit Tripping Curves
Protections 8.8.2 SHORT CIRCUIT TRIPPING CURVES NOTE: DSE Factory setting is time multiplier (K) = 0.01 Trip time (mS) Multiple of trip point setting…
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Page 102: Rocof / Vector Shift
Protections 8.9 ROCOF / VECTOR SHIFT When configured to run in parallel with the mains (utility) supply, the module monitors for ROCOF / Vector shift trips according to the module’s configuration settings. This is included within the module and will detect failure of the mains supply during parallel operation with the generator. NOTE: This protection operates only when in parallel with the mains supply and is disabled at all other times.
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Page 103: Maintenance Alarm
Maintenance Alarm 9 MAINTENANCE ALARM Depending upon module configuration one or more levels of maintenance alarm may occur based upon a configurable schedule. There are three maintenance alarms in the DSE86xx/DSE86xx series V3 and above, and one level of maintenance alarm in prior versions.
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Page 104
Configuration Suite Software showing the Maintenance Alarm Reset ‘button’ in the DSE Configuration Suite SCADA | MAINTENANCE section. Example 4 Screen capture from DSE8610 Front Panel, Engine Display, Maintenance Alarm 1. Press the Stop button till the Maintenance Alarm is reset. -
Page 105: Scheduler
Scheduler 10 SCHEDULER DSE8600 Series contains an inbuilt exercise run scheduler, capable of automatically starting and stopping the set. Up to 16 scheduled start/stop sequences can be configured to repeat on a 7-day or 28-day cycle. Scheduled runs may be on load or off load depending upon module configuration. Example Screen capture from DSE Configuration Suite Software…
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Page 106: Front Panel Configuration
Front Panel Configuration 11 FRONT PANEL CONFIGURATION This configuration mode allows the operator limited customising of the way the module operates. Use the module’s navigation buttons to traverse the menu and make value changes to the parameters: Increase value / next item Previous page Decrease value / next item…
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Page 107: Accessing The Main Front Panel Configuration Editor
Front Panel Configuration 11.1 ACCESSING THE MAIN FRONT PANEL CONFIGURATION EDITOR Ensure the engine is at rest and the module is in STOP mode by pressing the Stop/Reset button. Press the Stop/Reset and Info buttons simultaneously. If a module security PIN has been set, the PIN number request is then shown : Press , the first ‘#’…
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Page 108: Editing A Parameter
Front Panel Configuration 11.1.1 EDITING A PARAMETER Enter the editor as described above. Press the (left) or (right) buttons to cycle to the section you wish to view/change. Press the (up or down) buttons to select the parameter you wish to view/change within the currently selected section.
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Page 109: Adjustable Parameters
Front Panel Configuration 11.1.2 ADJUSTABLE PARAMETERS Front Panel Configuration Editor. For descriptions of the parameters, you are referred to The DSE8600 series Configuration Suite Manual, DSE Part 057-119. Section Parameter as shown on display Values Contrast Display Language English, others. Current Date and Time hh:mm LCD Page Timer…
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Page 110: Accessing The ‘Running’ Configuration Editor
Front Panel Configuration 11.2 ACCESSING THE ‘RUNNING’ CONFIGURATION EDITOR The ‘running’ editor can be entered while the engine is running. All protections remain active if the engine is running while the running editor is entered. Press and hold the button to enter the running editor. 11.2.1 EDITING A PARAMETER Enter the editor as described above.
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Page 111: Commissioning
Commissioning 12 COMMISSIONING 12.1 PRE-COMMISSIONING Before the system is started, it is recommended that the following checks are made:- 10.1. The unit is adequately cooled and all the wiring to the module is of a standard and rating compatible with the system. Check all mechanical parts are fitted correctly and that all electrical connections (including earths) are sound.
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Page 112: Fault Finding
Fault Finding 13 FAULT FINDING SYMPTOM POSSIBLE REMEDY Unit is inoperative Check the battery and wiring to the unit. Check the DC supply. Check the DC fuse. Read/Write configuration does not operate Unit shuts down Check DC supply voltage is not above 35 Volts or below 9 Volts Check the operating temperature is not above 70°…
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Page 113
Fault Finding SYMPTOM POSSIBLE REMEDY Incorrect reading on Engine Check engine is operating correctly. Check sensor and wiring paying gauges particular attention to the wiring to terminal 47 (refer to appendix). Check that sensor is compatible with the 8600 series module and that Fail to stop alarm when the module configuration is suited to the sensor. -
Page 114: Dse 4 Steps To Successful Synchronising
DSE 4 Steps To Successful Synchronising 14 DSE 4 STEPS TO SUCCESSFUL SYNCHRONISING Synchronising and load sharing is often considered to be a complex subject. In fact, it is very simple when broken down into smaller steps. After following the Commissioning section of this manual, the 4 Steps must be followed before any parallel operation is attempted.
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Page 115: Maintenance, Spares, Repair And Servicing
If you require additional plugs from DSE, please contact our Sales department using the part numbers below. 15.1.1 PACK OF PLUGS Module type Plug Pack Part Number DSE8610 057-513 15.1.2 INDIVIDUAL PLUGS 8600 series terminal designation Plug description Part No.
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Page 116: Dsenet Expansion Modules
Maintenance, Spares, Repair and Servicing 15.4 DSENET EXPANSION MODULES NOTE: A maximum of twenty (20) expansion modules can be connected to the DSENet®. NOTE: DSENet® utilises an RS485 connection. Using Belden 9841 (or equivalent) cable allows for the expansion cable to be extended to a maximum of 1.2km. DSE Stock and supply Belden 9841 cable.
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Page 117: Warranty
Warranty & Disposal 16 WARRANTY DSE provides limited warranty to the equipment purchaser at the point of sale. For full details of any applicable warranty, you are referred to your original equipment supplier (OEM). 17 DISPOSAL 17.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT) If you use electrical and electronic equipment you must store, collect, treat, recycle and dispose of WEEE separately from your other waste.
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Page 118
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Contents
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Table of Contents
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Bookmarks
Quick Links
DEEP SEA ELECTRONICS PLC
DSE8610 Operator Manual
Document Number: 057-115
Author: Anthony Manton
DSE8610 Operator Manual Issue 9
Related Manuals for DSEGenset DSE8610
Summary of Contents for DSEGenset DSE8610
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Page 1
DEEP SEA ELECTRONICS PLC DSE8610 Operator Manual Document Number: 057-115 Author: Anthony Manton DSE8610 Operator Manual Issue 9… -
Page 2
DSE8610 Operator Manual Deep Sea Electronics Plc Highfield House Hunmanby North Yorkshire YO14 0PH ENGLAND Sales Tel: +44 (0) 1723 890099 Sales Fax: +44 (0) 1723 893303 E-mail: sales@deepseaplc.com Website: www.deepseaplc.com DSE8610 Operator Manual © Deep Sea Electronics Plc All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means or other) without the written permission of the copyright holder except in accordance with the provisions of the Copyright, Designs and Patents Act 1988. -
Page 3: Table Of Contents
DSE8610 Operator Manual TABLE OF CONTENTS Section Page BIBLIOGRAPHY ………………..7 INSTALLATION INSTRUCTIONS ………………7 TRAINING GUIDES ………………….7 MANUALS ……………………..7 INTRODUCTION ………………..8 SPECIFICATIONS ………………. 9 TERMINAL SPECIFICATION………………..9 POWER SUPPLY REQUIREMENTS ……………….9 3.2.1 PLANT SUPPLY INSTRUMENTATION DISPLAY …………9 GENERATOR AND BUS VOLTAGE / FREQUENCY SENSING ……..10 GENERATOR CURRENT SENSING ……………..11…
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Page 4
2 PHASE (L1 & L3) 3 WIRE WITH RESTRICTED EARTH FAULT ……54 4.3.6 2 PHASE (L1 & L3) 3 WIRE WITHOUT EARTH FAULT MEASURING …..55 TYPICAL ARRANGEMENT OF DSENET® ……………56 DESCRIPTION OF CONTROLS …………..57 DSE8610 AUTOSTART CONTROL MODULE …………..57 QUICKSTART GUIDE ………………….59 5.2.1 STARTING THE ENGINE ……………….59 5.2.2 STOPPING THE ENGINE ……………….59… -
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DSE8610 Operator Manual OPERATION ………………..75 ALTERNATIVE CONFIGURATIONS ……………..75 DUMMY LOAD / LOAD SHEDDING CONTROL ……………76 6.2.1 DUMMY LOAD CONTROL ………………76 6.2.2 LOAD SHEDDING CONTROL ………………77 SMS CONTROL …………………….78 STOP MODE ……………………78 6.4.1 ECU OVERRIDE ………………….80 AUTOMATIC MODE ………………….81 6.5.1 WAITING IN AUTO MODE ………………81… -
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DSE8610 Operator Manual FAULT FINDING ………………112 DSE 4 STEPS TO SUCCESSFUL SYNCHRONISING ……114 14.1 CONTROL ……………………114 14.2 METERING ……………………114 14.3 COMMUNICATIONS ………………..114 14.4 SYNC CHECKS ………………….114 MAINTENANCE, SPARES, REPAIR AND SERVICING ……115 15.1 PURCHASING ADDITIONAL CONNECTOR PLUGS FROM DSE ……115 15.1.1… -
Page 7: Bibliography
1.1 INSTALLATION INSTRUCTIONS Installation instructions are supplied with the product in the box and are intended as a ‘quick start’ guide only. DSE PART DESCRIPTION 053-069 DSE8610 Installation Instructions 053-129 DSE8620 Installation Instructions 053-070 DES8660 Installation Instructions 053-032 DSE2548 LED Expansion Annunciator Installation Instructions…
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Page 8: Introduction
Introduction 2 INTRODUCTION This document details the installation and operation requirements of the DSE8610 Series modules, part of the DSEPower® range of products. The manual forms part of the product and should be kept for the entire life of the product. If the product is passed or supplied to another party, ensure that this document is passed to them for reference purposes.
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Page 9: Specifications
Specifications 3 SPECIFICATIONS 3.1 TERMINAL SPECIFICATION Connection type Two part connector. Male part fitted to module • Female part supplied in • module packing case — Screw terminal, rising clamp, no Example showing cable entry and internal spring. screw terminals of a 10 way Minimum cable size 0.5mm²…
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Page 10: Generator And Bus Voltage / Frequency Sensing
Specifications 3.3 GENERATOR AND BUS VOLTAGE / FREQUENCY SENSING Measurement type True RMS conversion Sample Rate 5KHz or better Harmonics Up to 10 or better Input Impedance 300K Ω ph-N Phase to Neutral to 333V AC (absolute maximum) (minimum required for sensing frequency Suitable for 110V to 277V nominal (±20% for under/overvoltage detection) Phase to Phase…
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Page 11: Generator Current Sensing
3.4.1 VA RATING OF THE CTS The VA burden of the DSE8610 module on the CTs is 0.5VA. However depending upon the type and length of cabling between the CTs and the DSE8610 module, CTs with a greater VA rating than the module are required.
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Page 12: Ct Polarity
Specifications 3.4.2 CT POLARITY Take care to ensure the correct polarity of the CTs. Incorrect CT orientation will lead to negative kW readings when the set is supplying power. Take note that paper stick-on labels on CTs that show the orientation are often incorrectly placed on the CT (!).
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Page 13: Inputs
Specifications 3.5 INPUTS 3.5.1 DIGITAL INPUTS Number 11 configurable inputs Arrangement Contact between terminal and ground Low level threshold 2.1V minimum High level threshold 6.6V maximum Maximum input voltage +50V DC with respect to plant supply negative Minimum input voltage -24V DC with respect to plant supply negative Contact wetting current 7mA typical…
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Page 14: Flexible Sensor
Specifications 3.5.2.3 FLEXIBLE SENSOR Number Measurement type Resistance measurement by measuring voltage across sensor with a fixed current applied Arrangement Differential resistance measurement input Measurement current 10mA Full scale 480Ω Over range / fail 540Ω Resolution Accuracy ±2% of full scale resistance (±9.6Ω) excluding transducer error Max common mode ±2V voltage…
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Page 15: Charge Fail Input
Specifications 3.5.4 CHARGE FAIL INPUT Minimum voltage Maximum voltage 35V (plant supply) Resolution 0.2V Accuracy ±1% of max measured voltage (±0.35V) Excitation Active circuit constant power output Output Power 2.5W Nominal @12V and 24V Current at 12V 210mA Current at 24V 104mA .
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Page 16: Outputs
Specifications 3.6 OUTPUTS Ten (10) digital outputs are fitted to the DSE8610 controller. Additional outputs are provided for by adding up to ten (10) external relay boards (DSE2157). This allows for up to 80 additional digital outputs. 3.6.1 OUTPUTS A & B Type Normally used for Fuel / Start outputs.
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Page 17: Closing Coils
Specifications 3.6.2.3 CLOSING COILS For continuous closing signals (close signal is present continuously when the breaker is closed), follow the instructions above as for Contactor Coils. For momentary (pulsed) closing signals, use OUTPUT D, the normally open relay: Generator When the DSE module requires the breaker closed, the output energises (closing the internal relay) for the period of the Breaker Close Pulse timer after which the output is de-energised (opening the internal relay).
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Page 18: Communication Ports
Specifications 3.7 COMMUNICATION PORTS USB Port USB2.0 Device for connection to PC running DSE configuration suite only Max distance 6m (yards) Serial Communication RS232 and RS485 are both fitted and provide independent operation RS232 Serial port Non – Isolated port Max Baud rate 115.2K baud subject to S/W TX, RX, RTS, CTS, DSR, DTR, DCD Male 9 way D type connector…
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Page 19: Usb Connection
Specifications 3.8.2 USB CONNECTION The USB port is provided to give a simple means of connection between a PC and the DSE8600 series controller. Using the DSE Configuration Suite Software, the operator is then able to control the module, starting or stopping the generator, selecting operating modes, etc.
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Page 20: Rs232
Specifications 3.8.4 RS232 The RS232 port on the DSE8600 series controller supports the Modbus RTU protocol. The Gencomm register table for the controller is available upon request from the DSE Technical Support Department. RS232 is for short distance communication (max 15m) and is typically used to connect the DSE86xx series controller to a telephone or GSM modem for more remote communications.
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Page 21: Recommended External Modems
Specifications 3.8.4.1 RECOMMENDED EXTERNAL MODEMS: Multitech Global Modem – MultiModem ZBA (PSTN) • DSE Part Number 020-252 (Contact DSE Sales for details of localisation kits for these modems) Wavecom Fastrak Supreme GSM modem kit (PSU, Antenna and • modem)* DSE Part number 0830-001-01 Brodersen GSM Industrial Modem* •…
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Page 22: Rs485
Specifications 3.8.5 RS485 The RS485 port on the DSE8600 series controller supports the Modbus RTU protocol. The DSE Gencomm register table for the controller is available upon request from the DSE Technical Support Department. RS485 is used for point-to-point cable connection of more than one device (maximum 32 devices) and allows for connection to PCs, PLCs and Building Management Systems (to name just a few devices).
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Page 23: Msc
Max units that can be used together in the case of 55xx,75xx would be 16 generators on the MSC link at anyone time, not the 32 Gen sets that the DSE86xx is specified. 3.8.7 ETHERNET The DSE8610 is fitted with ETHERNET socket for connection to LAN (local area networks) Description Do not connect…
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Page 24: Direct Pc Connection
Specifications 3.8.8 DIRECT PC CONNECTION Requirements DSE8610 • Crossover Ethernet cable (see Below) • PC with Ethernet port and Windows Internet Explorer 6 or above, Firefox • Crossover network cable Crossover cable wiring detail Two pairs crossed, two pairs uncrossed…
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Page 25: Connection To Basic Ethernet
Specifications 3.8.9 CONNECTION TO BASIC ETHERNET Requirements DSE8610 • Ethernet cable (see below) • Working Ethernet (company or home network) • PC with Ethernet port and Windows Internet Explorer 6 or above, Firefox • Ethernet cable Ethernet router or ADSL router…
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Page 26: Connection To Company Infrastructure Ethernet
Specifications 3.8.10 CONNECTION TO COMPANY INFRASTRUCTURE ETHERNET Requirements DSE8610 • Ethernet cable (see below) • Working Ethernet (company or home network) • PC with Ethernet port and Windows Internet Explorer 6 or above, Firefox • Ethernet router PC Network or ADSL router…
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Page 27: Connection To The Internet
Specifications 3.8.11 CONNECTION TO THE INTERNET Requirements Ethernet cable (see below) • Working Ethernet (company or home network) • Working Internet connection (ADSL or DSL recommended) • DSL or ADSL router INTERNET Ethernet cable The DSL/ADSL router will route external network traffic to the DSE850 DSL or ADSL…
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Page 28
As modem/routers differ enormously in their configuration, it is not possible for DSE to give a complete guide to their use with the DSE8610. However it is possible to give a description of the requirements in generic terms. For details of how to achieve the connection to your modem/router you are referred to the supplier of your modem/router equipment. -
Page 29: Dsenet® For Expansion Modules
Specifications 3.8.12 DSENET® FOR EXPANSION MODULES DSENet® is the interconnection cable between the host controller and the expansion module(s) and must not be connect to any device other than DSE equipment designed for connection to the DSENet® Cable type Two core screened twisted pair Cable characteristic 120Ω…
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Page 30: Sounder
Specifications 3.9 SOUNDER DSE8600 Series features an internal sounder to draw attention to warning, shutdown and electrical trip alarms. Sounder level 64db @ 1m 3.9.1 ADDING AN EXTERNAL SOUNDER TO THE APPLICATION Should an external alarm or indicator be required, this can be achieved by using the DSE Configuration Suite PC software to configure an auxiliary output for “Audible Alarm”, and by configuring an auxiliary input for “Alarm Mute”…
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Page 31: Dimensions And Mounting
Specifications 3.11 DIMENSIONS AND MOUNTING 3.11.1 DIMENSIONS 240.0mm x 181.1mm x 41.7mm (9.4” x 7.1” x 1.6”) PANEL CUTOUT 3.11.2 220mm x 160mm (8.7” x 6.3”) 3.11.3 WEIGHT 0.7kg (1.4lb)
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Page 32: Fixing Clips
Specifications 3.11.4 FIXING CLIPS Supplied fixing clips hold the module into the panel fascia. Withdraw the fixing clip screw (turn anticlockwise) until only the pointed end is protruding from the clip. Insert the three ‘prongs’ of the fixing clip into the slots in the side of the 8600 series module •…
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Page 33: Cable Tie Fixing Points
Specifications 3.11.5 CABLE TIE FIXING POINTS Integral cable tie fixing points are included on the rear of the module’s case to aid wiring. This additionally provides strain relief to the cable loom by removing the weight of the loom from the screw connectors, thus reducing the chance of future connection failures.
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Page 34: Applicable Standards
Specifications 3.12 APPLICABLE STANDARDS BS 4884-1 This document conforms to BS4884-1 1992 Specification for presentation of essential information. This document conforms to BS4884-2 1993 Guide to content BS 4884-2 BS 4884-3 This document conforms to BS4884-3 1993 Guide to presentation BS EN 60068-2-1 -30°C (-22°F) (Minimum temperature)
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Page 35: Enclosure Classifications
Specifications 3.12.1 ENCLOSURE CLASSIFICATIONS IP CLASSIFICATIONS 8600 series specification under BS EN 60529 Degrees of protection provided by enclosures IP65 (Front of module when module is installed into the control panel with the optional sealing gasket). IP42 (front of module when module is installed into the control panel WITHOUT being sealed to the panel) First Digit Second Digit Protection against contact and ingress of solid objects…
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Page 36: Nema Classifications
Specifications 3.12.2 NEMA CLASSIFICATIONS 8600 series NEMA Rating (Approximate) 12 (Front of module when module is installed into the control panel with the optional sealing gasket). 2 (front of module when module is installed into the control panel WITHOUT being sealed to the panel) NOTE: — There is no direct equivalence between IP / NEMA ratings.
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Page 37: Installation
Installation 4 INSTALLATION The DSE8600 Series module is designed to be mounted on the panel fascia. For dimension and mounting details, see the section entitled Specification, Dimension and mounting elsewhere in this document. 4.1 TERMINAL DESCRIPTION 4.1.1 DC SUPPLY, FUEL AND START OUTPUTS Icon DESCRIPTION CABLE…
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Page 38: Analogue Sensors
Installation 4.1.2 ANALOGUE SENSORS DESCRIPTION CABLE NOTES SIZE 0.5mm² Sensor Common Return Return feed for sensors AWG 20 0.5mm² Oil Pressure Input Connect to Oil pressure sensor AWG 20 0.5mm² Coolant Temperature Input Connect to Coolant Temperature sensor AWG 20 0.5mm²…
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Page 39: Magnetic Pickup, Can And Expansion
Installation 4.1.3 MAGNETIC PICKUP, CAN AND EXPANSION DESCRIPTION CABLE NOTES SIZE 0.5mm² Magnetic pickup Positive Connect to Magnetic Pickup device AWG 20 0.5mm² Magnetic pickup Negative Connect to Magnetic Pickup device AWG 20 Magnetic pickup screen Shield Connect to ground at one end only 0.5mm²…
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Page 40: Load Switching And Generator Voltage Sensing
Installation 4.1.4 LOAD SWITCHING AND GENERATOR VOLTAGE SENSING DESCRIPTION CABLE NOTES SIZE 1.0mm Normally configured to control load switching device Output relay C AWG 18 (Recommend 10A fuse) 1.0mm Normally configured to control load switching device Output relay C AWG 18 1.0mm Normally configured to control load switching device Output relay D…
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Page 41: Generator Current Transformers
Installation 4.1.6 GENERATOR CURRENT TRANSFORMERS WARNING! Do not disconnect this plug when the CTs are carrying current. Disconnection will open circuit the secondary of the C.T.’s and dangerous voltages may then develop. Always ensure the CTs are not carrying current and the CTs are short circuit connected before making or breaking connections to the module.
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Page 42
Installation Connection of CT s1 terminal DESCRIPTION CABLE NOTES SIZE 2.5mm² CT Secondary for Gen L1 Connect to s1 secondary of L1 monitoring CT AWG 13 2.5mm² CT Secondary for Gen L2 Connect to s1 secondary of L2 monitoring CT AWG 13 2.5mm²… -
Page 43: Configurable Digital Inputs
Installation 4.1.7 CONFIGURABLE DIGITAL INPUTS DESCRIPTION CABLE NOTES SIZE 0.5mm² Configurable digital input A Switch to negative AWG 20 0.5mm² Configurable digital input B Switch to negative AWG 20 0.5mm² Configurable digital input C Switch to negative AWG 20 0.5mm² Configurable digital input D Switch to negative AWG 20…
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Page 44: Rs485 Connector
Installation 4.1.9 RS485 CONNECTOR PIN No NOTES Two core screened twisted pair cable. 120Ω impedance suitable for RS485 use. Recommended cable type — Belden 9841 Max distance 1200m (1.2km) when using Belden 9841 or direct equivalent. Location of RS485 connector Location of RS232 connector 4.1.10 RS232 CONNECTOR…
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Page 45: Typical Wiring Diagrams
Installation 4.2 TYPICAL WIRING DIAGRAMS As every system has different requirements, these diagrams show only a TYPICAL system and do not intend to show a complete system. Genset manufacturers and panel builders may use these diagrams as a starting point; however, you are referred to the completed system diagram provided by your system manufacturer for complete wiring detail.
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Page 46: Phase, 4 Wire With Restricted Earth Fault Protection
Installation 4.2.1 3 PHASE, 4 WIRE WITH RESTRICTED EARTH FAULT PROTECTION NOTE: Earthing the neutral conductor ‘before’ the neutral CT allows the module to read earth faults ‘after’ the CT only (Restricted to load / downstream of the CT) Earthing the neutral conductor ‘after’ the neutral CT allows the module to read earth faults ‘before’…
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Page 47: Phase, 4 Wire Without Earth Fault Protection
Installation 4.2.2 3 PHASE, 4 WIRE WITHOUT EARTH FAULT PROTECTION…
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Page 48: Phase 4 Wire With Unrestricted Earth Fault Protection
Installation 4.2.3 3 PHASE 4 WIRE WITH UNRESTRICTED EARTH FAULT PROTECTION NOTE:- Unrestricted Earth Fault Protection detects earth faults in the load and in the generator. Be sure to measure the natural earth fault of the site before deciding upon an earth fault alarm trip level.
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Page 49: Earth Systems
Installation 4.2.4 EARTH SYSTEMS 4.2.4.1 NEGATIVE EARTH The typical wiring diagrams located within this document show connections for a negative earth system (the battery negative connects to Earth) 4.2.4.2 POSITIVE EARTH When using a DSE module with a Positive Earth System (the battery positive connects to Earth), the following points must be followed: Follow the typical wiring diagram as normal for all sections EXCEPT the earth points •…
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Page 50: Alternative Topologies
Installation 4.3 ALTERNATIVE TOPOLOGIES The DSE8610 controller is factory configured to connect to a 3 phase, 4 wire Star connected alternator. This section details connections for alternative AC topologies. Ensure to configure the DSE8610 controller to suit the required topology.
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Page 51: Single Phase Without Earth Fault
Installation 4.3.2 SINGLE PHASE WITHOUT EARTH FAULT…
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Page 52: Phase (L1 & L2) 3 Wire With Restricted Earth Fault
Installation 4.3.3 2 PHASE (L1 & L2) 3 WIRE WITH RESTRICTED EARTH FAULT NOTE: Earthing the neutral conductor ‘before’ the neutral CT allows the module to read earth faults ‘after’ the CT only (Restricted to load / downstream of the CT) Earthing the neutral conductor ‘after’…
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Page 53: Phase (L1 & L2) 3 Wire Without Earth Fault
Installation 4.3.4 2 PHASE (L1 & L2) 3 WIRE WITHOUT EARTH FAULT…
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Page 54: Phase (L1 & L3) 3 Wire With Restricted Earth Fault
Installation 4.3.5 2 PHASE (L1 & L3) 3 WIRE WITH RESTRICTED EARTH FAULT NOTE: Earthing the neutral conductor ‘before’ the neutral CT allows the module to read earth faults ‘after’ the CT only (Restricted to load / downstream of the CT) Earthing the neutral conductor ‘after’…
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Page 55: Phase (L1 & L3) 3 Wire Without Earth Fault Measuring
Installation 4.3.6 2 PHASE (L1 & L3) 3 WIRE WITHOUT EARTH FAULT MEASURING…
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Page 56: Typical Arrangement Of Dsenet
Installation 4.4 TYPICAL ARRANGEMENT OF DSENET® Twenty (20) devices can be connected to the DSENet®, made up of the following devices : Device Max number supported DSE2130 Input Expansion DSE2131 Input Expansion DSE2133 Input Expansion DSE2152 Output Expansion DSE2157 Output Expansion DSE2548 LED Expansion For part numbers of the expansion modules and their documentation, see section entitled DSENet Expansion Modules elsewhere in this manual.
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Page 57: Description Of Controls
Description Of Controls 5 DESCRIPTION OF CONTROLS The following section details the function and meaning of the various controls on the module. 5.1 DSE8610 AUTOSTART CONTROL MODULE Main status and instrumentation display Menu navigation Four configurable buttons LEDs Close generator…
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Page 58
– The LED shows the state of the auxiliary contact. 2) There is NO input configured for “Generator closed auxiliary” (factory default setting) – The LED illuminates when the DSE8610 gives the loading signal to the generator – The LED shows the state of the DSE8610s loading request. -
Page 59: Quickstart Guide
Description Of Controls 5.2 QUICKSTART GUIDE This section provides a quick start guide to the module’s operation. 5.2.1 STARTING THE ENGINE First, select manual mode… …then press the Start button to crank the engine. NOTE: For further details, see the section entitled ‘OPERATION’ elsewhere in this manual. 5.2.2 STOPPING THE ENGINE Select Stop/Reset mode.
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Page 60: Viewing The Instrument
Description Of Controls 5.3 VIEWING THE INSTRUMENT PAGES It is possible to scroll to display the different pages of information by repeatedly operating the next / If you want to view one of the instrument previous page buttons pages towards the end of the list, it may be quicker to scroll left through the pages rather than right! Example…
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Page 61: Status
Description Of Controls 5.3.1 STATUS This is the ‘home’ page, the page that is displayed when no other page has been selected, and the page that is automatically displayed after a period of inactivity (LCD Page Timer) of the module control buttons.
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Page 62: Configurable Editor Screens
Description Of Controls 5.3.2 CONFIGURABLE EDITOR SCREENS This is the “Editor” Page which can be configured in the “Advanced “, Section of the PC software. The “Editor” page can be seen once an item has been configured and written back to the module. Example –…
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Page 63: Engine
Description Of Controls 5.3.3 ENGINE Contains instrumentation gathered about the engine itself, some of which may be obtained using the CAN or other electronic engine link. Engine Speed • Oil Pressure • Coolant Temperature • Engine Battery Volts • Run Time •…
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Page 64: Generator
Description Of Controls 5.3.4 GENERATOR Contains electrical values of the generator (alternator), measured or derived from the module’s voltage and current inputs. Generator Voltage (ph-N) • Generator Voltage (ph-ph) • Generator Frequency • Generator Current • Generator Earth Current • Generator Load (kW) •…
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Page 65: Rs232 Serial Port
Example 1 – Module connected to an RS232 telephone modem. When the DSE8610 series module is power up, it will send ‘initialisation strings’ to the connected modem. It is important therefore that the modem is already powered, or is powered up at the same time as the DSE86xx series module.
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Page 66
Description Of Controls Example 1 continued – Modem diagnostics Modem diagnostic screens are included; press when viewing the RS232 Serial Port instrument to cycle the available screens. If you are experiencing modem communication problems, this information will aid troubleshooting. Shows the state of the modem communication lines. These Serial Port Serial Port Serial Port… -
Page 67
Description Of Controls In case of communication failure between the modem and DSE8600 series module, the modem is automatically reset and initialisation is attempted once more: In the case of a module that is unable to communicate with the modem, the display will continuously cycle between ‘Modem Reset’… -
Page 68: Rs485 Serial Port
Description Of Controls 5.3.7 RS485 SERIAL PORT This section is included to give information about the currently selected serial port and external modem (if connected). The items displayed on this page will change depending upon configuration of the module. You are referred to your system supplier for further details.
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Page 69: About
Description Of Controls 5.3.8 ABOUT Contains important information about the module and the firmware versions. This information may be asked for when contacting DSE Technical Support Department for advice. Module Type (i.e. 8610) • Application Version – The version of the module’s main firmware file – Updatable using the •…
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Page 70: Data Logging
Description Of Controls 5.3.8.2 DATA LOGGING PAGES The DSE data logging pages show information depending on the configuration in the module. Location of stored data. Data Logging Internal module memory or external Log to internal memory USB memory. Logging active No USB drive present If data logging is active or inactive Inserting a USB drive to the host USB will display the following change to the page.
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Page 71: Can Error Messages
Description Of Controls 5.3.9 CAN ERROR MESSAGES When connected to a suitable CAN engine the 8600 series controller displays alarm status messages from the ECU. Alarm ECU Warning Type of alarm that is triggered in the DSE module (i.e. Warning Warning or Shutdown) Press to access the list of current active Engine DTCs (Diagnostic Trouble Codes).
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Page 72: Viewing The Event Log
Description Of Controls 5.4 VIEWING THE EVENT LOG The module maintains a log of past alarms and/or selected status changes. The log size has been increased in the module over past module updates and is always subject to change. At the time of writing, the 86xx series log is capable of storing the last 250 log entries. Under default factory settings, the event log only includes shutdown and electrical trip alarms logged (The event log does not contain Warning alarms);…
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Page 73: User Configurable Indicators
Description Of Controls 5.5 USER CONFIGURABLE INDICATORS These LEDs can be configured by the user to indicate any one of 100+ different functions based around the following:- • Indications — Monitoring of a digital input and indicating associated functioning user’s equipment — Such as Battery Charger On or Louvres Open, etc.
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Page 74: Controls
Transfer to generator Allows the operator to transfer the load to the generator, synchronising first if required. (when in Manual mode only) Open generator (DSE8610 only) Allows the operator to open the generator breaker (when in Manual mode only) Menu navigation Used for navigating the instrumentation, event log and configuration screens.
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Page 75: Operation
Operation 6 OPERATION The following description details the sequences followed by a module containing the standard ‘factory configuration’. Remember that if you have purchased a completed generator set or control panel from your supplier, the module’s configuration will probably have been changed by them to suit their particular requirements.
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Page 76: Dummy Load / Load Shedding Control
Operation 6.2 DUMMY LOAD / LOAD SHEDDING CONTROL This feature may be enabled by the system designer to ensure the loading on the generator is kept to a nominal amount. If the load is low, ‘dummy loads’ (typically static load banks) can be introduced to ensure the engine is not too lightly loaded.
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Page 77: Load Shedding Control
Operation 6.2.2 LOAD SHEDDING CONTROL The Load Shedding Control feature (if enabled) allows for a maximum of five load-shedding steps. When the generator is about to take load, the configured number of Load Shedding Control Outputs at Startup will energise. This configurable setting allows (for instance) certain loads to be removed from the generator prior to the set’s load switch being closed.
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Page 78: Sms Control
Operation 6.3 SMS CONTROL NOTE: Only available in version DSE86xx version 5.1+ modules with a suitable GSM modem connected to the RS232 port and configured to receive the control commands. The SMS Control feature (if enabled) allows the user to send control commands to a DSE86xx via SMS message.
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Page 79
Operation STOP mode is activated by pressing the button. NOTE: Enable Cool Down in Stop Mode option has been added to version 6.0 In STOP mode, the module will immediately remove the generator from load (if necessary) before stopping the engine if it is already running. If Cool Down in Stop Mode not enabled, no cooling run is provided for this operation. -
Page 80: Ecu Override
Operation 6.4.1 ECU OVERRIDE NOTE: Depending upon system design, the ECU may be powered or unpowered when the module is in STOP mode. ECU override is only applicable if the ECU is unpowered when in STOP mode. When the ECU is powered down (as is normal when in STOP mode), it is not possible to read the diagnostic trouble codes or instrumentation.
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Page 81: Automatic Mode
Activation of an auxiliary input that has been configured to remote start on load or remote • start off load.or Remote Start Dead Bus Synchronising (see elsewhere in this manual) Request from DSE8660 mains controller or from another DSE8610 controller over the MSC • link.
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Page 82: Engine Running
Operation 6.5.3 ENGINE RUNNING Once the engine is running, the Warm Up timer, if selected, begins, allowing the engine to stabilise before accepting the load. If the common bus is measured to be ‘dead bus’, the load breaker is closed. If the bus is measured to be ‘live bus’, synchronising takes place before the breaker is closed.
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Page 83: Manual Mode
Operation 6.6 MANUAL MODE NOTE: If a digital input configured to panel lock is active, changing module modes will not be possible. Viewing the instruments and event logs is NOT affected by panel lock. Activate Manual mode be pressing the pushbutton.
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Page 84: Engine Running
A loading request can come from a number of sources. Pressing the transfer to generator button. • Request from DSE8660 mains controller or from another DSE8610 controller over the MSC • link. Activation of an auxiliary input that has been configured to remote start on load •…
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Page 85: Manual Speed Control
Operation 6.6.5 MANUAL SPEED CONTROL Navigate to the instruments page using the buttons and locate ENGINE SPEED. • shown on the module display to indicate that this feature is available. Press the button to enter edit mode • Press (up or down) to change the engine speed. •…
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Page 86: Dead Bus Synchronising (Auto Mode)
Dead Bus Synchronising (Auto Mode) 7 DEAD BUS SYNCHRONISING (AUTO MODE) Generator set specifications often contain the requirement for the set to be on load within 15 seconds of a mains supply failure. This is easily achievable in single set applications. However in the current era of fuel conservation, multiple sets are often used to provide the backup power solution for many applications.
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Page 87: Dead Bus Synchronising
Once the voltage and frequency are within configurable limits the On Load set(s) can take load. 7.3 HARDWARE REQUIREMENTS DSE8610 V5.0 controller or higher. • DC controlled generator breaker. • Auxiliary contact to feed back generator breaker status to the DSE controller.
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Page 88: Protections
Protections 8 PROTECTIONS When an alarm is present, the Audible Alarm will sound and the Common alarm LED if configured will illuminate. The audible alarm can be silenced by pressing the Mute button The LCD display will jump from the ‘Information page’ to display the Alarm Page Number of present alarms.
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Page 89: Protections Disabled
Protections 8.1 PROTECTIONS DISABLED User configuration is possible to prevent Shutdown / Electrical Trip alarms from stopping the engine. Under such conditions, Protections Disabled will appear on the module display to inform the operator of this status. This feature is provided to assist the system designer in meeting specifications for “Warning only”, “Protections Disabled”, “Run to Destruction”, “War mode”…
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Page 90: Indications
Protections 8.2 INDICATIONS Indications are non-critical and often status conditions. They do not appear on the LCD of the module as a text message. However, an output or LED indicator can be configured to draw the operator’s attention to the event. Example Input configured for •…
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Page 91: Warnings
Protections 8.3 WARNINGS Warnings are non-critical alarm conditions and do not affect the operation of the generator system, they serve to draw the operators attention to an undesirable condition. Example Alarm Charge Failure Warning In the event of an alarm the LCD will jump to the alarms page, and scroll through all active warnings and shutdowns.
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Page 92: High Current Warning Alarm
Protections Display Reason Shutdown and electrical trip alarms can be disabled by user PROTECTIONS DISABLED configuration. In this case, Protections Disabled will appear on the module display; The alarm text is displayed but the engine will continue to run. This is ‘logged’ by the module to allow DSE Technical Staff to check if the protections have been disabled on the module at any time.
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Page 93: Shutdowns
Protections 8.5 SHUTDOWNS NOTE: Shutdown and Electrical Trip alarms can be disabled by user configuration. See the section entitled Protections Disabled elsewhere in this document. Shutdowns are latching alarms and stop the Generator. Clear the alarm and remove the fault then press Stop/Reset to reset the module.
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Page 94
Protections Display Reason The engine speed has fallen below the pre-set trip after the UNDERSPEED Safety On timer has expired. The generator output frequency has risen above the preset level GENERATOR OVER FREQUENCY The generator output frequency has fallen below the preset level GENERATOR UNDER FREQUENCY The generator output voltage has risen above the preset level… -
Page 95: Electrical Trips
Protections 8.6 ELECTRICAL TRIPS NOTE: Shutdown and Electrical Trip alarms can be disabled by user configuration. See the section entitled Protections Disabled elsewhere in this document. Electrical trips are latching and stop the Generator but in a controlled manner. On initiation of the electrical trip condition the module will de-energise the ‘Close Generator’…
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Page 96
Protections Display Reason If the module detects a module on the MSC link which is MSC OLD UNITS ON BUS incompatible with the current module, then the MSC Compatibility alarm will be triggered. Check all the modules’ version numbers (under About | Application Number on the modules’ displays), modules pre V3 cannot communicate with modules V4 and onwards. -
Page 97: Over Current Alarm
Protections 8.7 OVER CURRENT ALARM The overcurrent alarm combines a simple warning trip level with a fully functioning IDMT curve for thermal protection. 8.7.1 IMMEDIATE WARNING If the Immediate Warning is enabled, the DSE8600 Series controller generates a warning alarm as soon as the Trip level is reached.
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Page 98
Protections With typical settings as above, the tripping curve is followed as shown below. This allows for overload of the set to the limits of the Typical Brushless Alternator whereby 110% overload is permitted for 1 hour. If the set load reduces, the controller then follows a cooling curve. This means that a second overload condition may trip much sooner than the first as the controller knows if the windings have not cooled sufficiently. -
Page 99: Short Circuit And Earth Fault Alarm
K (time multiplier) to give a faster acting trip. If the Alarm is enabled, the DSE8610 Series controller begins following the IDMT ‘curve’. If the current surpasses the Trip for an excess of time, the Alarm triggers (Shutdown or Electric trip as selected in Action).
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Page 100: Earth Fault Tripping Curves
Protections 8.8.1 EARTH FAULT TRIPPING CURVES NOTE: DSE Factory setting is time multiplier (K) = 0.4…
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Page 101: Short Circuit Tripping Curves
Protections 8.8.2 SHORT CIRCUIT TRIPPING CURVES NOTE: DSE Factory setting is time multiplier (K) = 0.01 Trip time (mS) Multiple of trip point setting…
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Page 102: Rocof / Vector Shift
Protections 8.9 ROCOF / VECTOR SHIFT When configured to run in parallel with the mains (utility) supply, the module monitors for ROCOF / Vector shift trips according to the module’s configuration settings. This is included within the module and will detect failure of the mains supply during parallel operation with the generator. NOTE: This protection operates only when in parallel with the mains supply and is disabled at all other times.
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Page 103: Maintenance Alarm
Maintenance Alarm 9 MAINTENANCE ALARM Depending upon module configuration one or more levels of maintenance alarm may occur based upon a configurable schedule. There are three maintenance alarms in the DSE86xx/DSE86xx series V3 and above, and one level of maintenance alarm in prior versions.
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Page 104
Configuration Suite Software showing the Maintenance Alarm Reset ‘button’ in the DSE Configuration Suite SCADA | MAINTENANCE section. Example 4 Screen capture from DSE8610 Front Panel, Engine Display, Maintenance Alarm 1. Press the Stop button till the Maintenance Alarm is reset. -
Page 105: Scheduler
Scheduler 10 SCHEDULER DSE8600 Series contains an inbuilt exercise run scheduler, capable of automatically starting and stopping the set. Up to 16 scheduled start/stop sequences can be configured to repeat on a 7-day or 28-day cycle. Scheduled runs may be on load or off load depending upon module configuration. Example Screen capture from DSE Configuration Suite Software…
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Page 106: Front Panel Configuration
Front Panel Configuration 11 FRONT PANEL CONFIGURATION This configuration mode allows the operator limited customising of the way the module operates. Use the module’s navigation buttons to traverse the menu and make value changes to the parameters: Increase value / next item Previous page Decrease value / next item…
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Page 107: Accessing The Main Front Panel Configuration Editor
Front Panel Configuration 11.1 ACCESSING THE MAIN FRONT PANEL CONFIGURATION EDITOR Ensure the engine is at rest and the module is in STOP mode by pressing the Stop/Reset button. Press the Stop/Reset and Info buttons simultaneously. If a module security PIN has been set, the PIN number request is then shown : Press , the first ‘#’…
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Page 108: Editing A Parameter
Front Panel Configuration 11.1.1 EDITING A PARAMETER Enter the editor as described above. Press the (left) or (right) buttons to cycle to the section you wish to view/change. Press the (up or down) buttons to select the parameter you wish to view/change within the currently selected section.
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Page 109: Adjustable Parameters
Front Panel Configuration 11.1.2 ADJUSTABLE PARAMETERS Front Panel Configuration Editor. For descriptions of the parameters, you are referred to The DSE8600 series Configuration Suite Manual, DSE Part 057-119. Section Parameter as shown on display Values Contrast Display Language English, others. Current Date and Time hh:mm LCD Page Timer…
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Page 110: Accessing The ‘Running’ Configuration Editor
Front Panel Configuration 11.2 ACCESSING THE ‘RUNNING’ CONFIGURATION EDITOR The ‘running’ editor can be entered while the engine is running. All protections remain active if the engine is running while the running editor is entered. Press and hold the button to enter the running editor. 11.2.1 EDITING A PARAMETER Enter the editor as described above.
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Page 111: Commissioning
Commissioning 12 COMMISSIONING 12.1 PRE-COMMISSIONING Before the system is started, it is recommended that the following checks are made:- 10.1. The unit is adequately cooled and all the wiring to the module is of a standard and rating compatible with the system. Check all mechanical parts are fitted correctly and that all electrical connections (including earths) are sound.
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Page 112: Fault Finding
Fault Finding 13 FAULT FINDING SYMPTOM POSSIBLE REMEDY Unit is inoperative Check the battery and wiring to the unit. Check the DC supply. Check the DC fuse. Read/Write configuration does not operate Unit shuts down Check DC supply voltage is not above 35 Volts or below 9 Volts Check the operating temperature is not above 70°…
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Page 113
Fault Finding SYMPTOM POSSIBLE REMEDY Incorrect reading on Engine Check engine is operating correctly. Check sensor and wiring paying gauges particular attention to the wiring to terminal 47 (refer to appendix). Check that sensor is compatible with the 8600 series module and that Fail to stop alarm when the module configuration is suited to the sensor. -
Page 114: Dse 4 Steps To Successful Synchronising
DSE 4 Steps To Successful Synchronising 14 DSE 4 STEPS TO SUCCESSFUL SYNCHRONISING Synchronising and load sharing is often considered to be a complex subject. In fact, it is very simple when broken down into smaller steps. After following the Commissioning section of this manual, the 4 Steps must be followed before any parallel operation is attempted.
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Page 115: Maintenance, Spares, Repair And Servicing
If you require additional plugs from DSE, please contact our Sales department using the part numbers below. 15.1.1 PACK OF PLUGS Module type Plug Pack Part Number DSE8610 057-513 15.1.2 INDIVIDUAL PLUGS 8600 series terminal designation Plug description Part No.
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Page 116: Dsenet Expansion Modules
Maintenance, Spares, Repair and Servicing 15.4 DSENET EXPANSION MODULES NOTE: A maximum of twenty (20) expansion modules can be connected to the DSENet®. NOTE: DSENet® utilises an RS485 connection. Using Belden 9841 (or equivalent) cable allows for the expansion cable to be extended to a maximum of 1.2km. DSE Stock and supply Belden 9841 cable.
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Page 117: Warranty
Warranty & Disposal 16 WARRANTY DSE provides limited warranty to the equipment purchaser at the point of sale. For full details of any applicable warranty, you are referred to your original equipment supplier (OEM). 17 DISPOSAL 17.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT) If you use electrical and electronic equipment you must store, collect, treat, recycle and dispose of WEEE separately from your other waste.
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Page 118
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Contents
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Table of Contents
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Bookmarks
Quick Links
DEEP SEA ELECTRONICS PLC
DSE8610 MKII Operator Manual
Document Number: 057-254
Author: Mark Graham
057-254 ISSUE: 2
Related Manuals for DSE 8610 MKII
Summary of Contents for DSE 8610 MKII
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Page 1
DEEP SEA ELECTRONICS PLC DSE8610 MKII Operator Manual Document Number: 057-254 Author: Mark Graham 057-254 ISSUE: 2… -
Page 2
Applications for the copyright holder’s written permission to reproduce any part of this publication must be addressed to Deep Sea Electronics Plc at the address above. ® ® ® The DSE logo and the names DSEGenset , DSEAts and DSEPower are UK registered trademarks of Deep Sea Electronics PLC. -
Page 3: Table Of Contents
DSE8610 MKII Operator Manual TABLE OF CONTENTS Section Page INTRODUCTION ………………..8 CLARIFICATION OF NOTATION ……………….. 9 GLOSSARY OF TERMS ………………….9 BIBLIOGRAPHY ……………………11 1.3.1 INSTALLATION INSTRUCTIONS ………………. 11 1.3.2 MANUALS ……………………11 1.3.3 TRAINING GUIDES ………………….12 1.3.4 THIRD PARTY DOCUMENTS ………………
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Page 4
DSE8610 MKII Operator Manual ® 2.10.9 DSENET (EXPANSION MODULES) …………….38 ® 2.10.9.1 DSENET USED FOR MODBUS ENGINE CONNECTION ……..39 2.11 SOUNDER …………………….. 40 2.11.1 ADDING AN EXTERNAL SOUNDER …………….40 2.12 ACCUMULATED INSTRUMENTATION …………….40 2.13 DIMENSIONS AND MOUNTING ………………41 2.13.1 DIMENSIONS …………………… -
Page 5
DSE8610 MKII Operator Manual 3.5.5 MULTI GENERATORS & SYNCHRONISING TRANSFER SWITCHES ……80 3.5.6 MULTI GENERATORS & TRANSFER SWITCHES WITH BUS COUPLER ….81 3.5.7 SINGLE GENERATOR EXPORTING (BASE LOADING) POWER …….. 82 3.5.8 MULTI GENERATORS EXPORTING (BASE LOADING) POWER …….. 83 DESCRIPTION OF CONTROLS ……………. -
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EXITING THE ‘RUNNING’ CONFIGURATION EDITOR ……….169 7.2.5 RUNNING EDITOR PARAMETERS …………….169 COMMISIONING ………………..170 BASIC CHECKS ……………………170 DSE 4 STEPS TO SUCCESSFUL SYNCHRONISING …………171 8.2.1 CONTROL ……………………172 8.2.1.1 DETERMINING CONNECTIONS AND SETTINGS FOR GOVERNORS ….. 172 8.2.1.2… -
Page 7
DSE8610 MKII Operator Manual 10.1.2 INDIVIDUAL PLUGS ………………… 184 10.2 PURCHASING ADDITIONAL FIXING CLIPS FROM DSE ……….184 10.3 PURCHASING ADDITIONAL SEALING GASKET FROM DSE ……..185 ® 10.4 DSENET EXPANSION MODULES …………….185 WARRANTY ………………..186 DISPOSAL ………………..186 12.1… -
Page 8: Introduction
This is not a controlled document. DSE do not automatically inform on updates. Any future updates of this document are included on the DSE website at www.deepseaplc.com The DSE86xx MKII series is designed to provide differing levels of functionality across a common platform.
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Page 9: Clarification Of Notation
Introduction 1.1 CLARIFICATION OF NOTATION Clarification of notation used within this publication. Highlights an essential element of a procedure to ensure correctness. NOTE: Indicates a procedure or practice, which, if not strictly observed, could CAUTION! result in damage or destruction of equipment. Indicates a procedure or practice, which could result in injury to personnel WARNING! or loss of life if not followed correctly.
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Page 10
Introduction Term Description Global System for Mobile communications. Cell phone technology used in most of the World. HEST High Exhaust System Temperature Initiates when DPF filter is full in conjunction with an extra fuel injector in the exhaust system to burn off accumulated diesel particulate matter or soot. Human Machine Interface A device that provides a control and visualisation interface between a human and a process or machine. -
Page 11: Bibliography
Introduction 1.3 BIBLIOGRAPHY This document refers to, and is referred by the following DSE publications which are obtained from the DSE website: www.deepseaplc.com or by contacting DSE technical support: support@deepseaplc.com. 1.3.1 INSTALLATION INSTRUCTIONS Installation instructions are supplied with the product in the box and are intended as a ‘quick start’…
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Page 12: Training Guides
Training guides are provided as ‘hand-out’ sheets on specific subjects during training sessions and contain specific information regarding to that subject. DSE Part Description 056-001 Four Steps To Synchronising 056-005 Using CTs With DSE Products 056-006 Introduction to Comms 056-010 Over Current Protection 056-011 MSC Link…
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Page 13: Specification
Specification 2 SPECIFICATION 2.1 OPERATING TEMPERATURE Module Specification DSE86xx MKII -30 ºC +70 ºC (-22 ºF +158 ºF ) Display Heater Variants -40 ºC +70 ºC (-40 ºF +158 ºF ) 2.1.1 SCREEN HEATER OPERATION Screen Heater Function Specification Turn On When Temperature Falls Below -10 ºC (+14 ºF) Turn Off When Temperature Rises Above -5 ºC (+23 ºF)
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Page 14: Terminal Specification
Specification 2.3 TERMINAL SPECIFICATION Description Specification Two part connector. Male part fitted to module Connection Type Female part supplied in module packing case — Screw terminal, rising clamp, no internal spring. Minimum Cable Size 0.5 mm² (AWG 24) Example showing cable entry and screw Maximum Cable Size 2.5 mm²…
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Page 15: Voltage & Frequency Sensing
Specification 2.5 VOLTAGE & FREQUENCY SENSING Description Specification Measurement Type True RMS conversion Sample Rate 40 kHz Harmonics Up to 21 or better Input Impedance 300 kΩ phase to neutral 15 V (minimum required for sensing frequency) to 415 V AC (absolute maximum) Phase To Neutral Suitable for 345 V AC nominal…
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Page 16: Va Rating Of The Cts
Specification 2.6.1 VA RATING OF THE CTS NOTE: Details for 4 mm² cables are shown for reference only. The connectors on the DSE modules are only suitable for cables up to 2.5 mm². The VA burden of the module on the CTs is 0.5 VA. However depending upon the type and length of cabling between the CTs and the module, CTs with a greater VA rating than the module are required.
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Page 17: Ct Polarity
2.6.3 CT PHASING Take particular care that the CTs are connected to the correct phases. For instance, ensure that the CT on phase 1 is connected to the terminal on the DSE module intended for connection to the CT for phase 1.
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Page 18: Inputs
Specification 2.7 INPUTS 2.7.1 DIGITAL INPUTS Description Specification 12 configurable digital inputs Number (16 when Analogue Inputs are configured as digital inputs) Arrangement Contact between terminal and ground Low Level Threshold 2.1 V minimum High Level Threshold 6.6 V maximum Maximum Input Voltage +50 V DC with respect to plant supply negative Minimum Input Voltage…
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Page 19: Analogue Inputs
All of the analogue inputs are flexible within the DSE8610 MKII module 2.7.3.1 ANALOGUE INPUT A Description Specification Flexible: Configured for Oil Sensor in the DSE default configuration. Input Type Flexible Options: Not used, Digital Input, Flexible Analogue Oil Sensor Flexible Input Selection…
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Page 20: Analogue Input B, C & D
2.7.3.2 ANALOGUE INPUT B, C & D Description Specification Flexible: Configured for Temperature Sensor in the DSE default Analogue Input B Type configuration. Flexible Options: Not used, Digital Input and Flexible Analogue Flexible: Configured for Fuel Sensor in the DSE default Analogue Input C Type configuration.
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Page 21: Charge Fail Input
Magnetic Pickup devices can often be ‘shared’ between two or more devices. For example, one device can often supply the signal to both the DSE module and the engine governor. The possibility of this depends upon the amount of current that the magnetic pickup can supply.
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Page 22: Outputs
Specification 2.8 OUTPUTS 2.8.1 DC OUTPUTS A & B (FUEL & START) Description Specification Normally used as Fuel & Start outputs. Type Fully configurable for other purposes if the module is configured to control an electronic engine. Rating 15 A resistive at Emergency Stop supply. 2.8.2 CONFIGURABLE VOLT-FREE RELAY OUTPUTS C &…
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Page 23: Communication Ports
Ethernet Auto detecting 10/100 Mbit Ethernet port. NOTE: For additional length, the DSE124 CAN & MSC Extender is available. For more information, refer to DSE Publication: 057-116 DSE124 Operator Manual MSC (Multi Set Standard implementation of ‘Slow mode’, up to 250K bits/s…
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Page 24: Communication Port Usage
2.10 COMMUNICATION PORT USAGE 2.10.1 USB SLAVE PORT (PC CONFIGURATION) NOTE: DSE stock 2 m (6.5 feet) USB type A to type B cable, DSE Part Number: 016-125. Alternatively they are purchased from any PC or IT store. NOTE: The DC supply must be connected to the module for configuration by PC.
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Page 25: Rs232 Port
The various operating parameters (such as coolant temperature, oil pressure, etc.) of the remote engine are viewed or changed. Many PCs are not fitted with an internal RS232 serial port. DSE DOES NOT recommend the use of USB to RS232 convertors but can recommend PC add-ons to provide the computer with an RS232 port.
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Page 26: Recommended Pc Rs232 Serial Port Add-Ons
Specification 2.10.2.2 RECOMMENDED PC RS232 SERIAL PORT ADD-ONS NOTE: DSE have no business tie to Brainboxes. Over many years, our own engineers have used these products and are happy to recommend them. NOTE: For further details of setting up the devices below, refer to the manufacture whose details are below.
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Page 27: Rs485 Port
The various operating parameters (such as coolant temperature, oil pressure, etc.) of the remote engine are viewed or changed. Many PCs are not fitted with an internal RS485 serial port. DSE DOES NOT recommend the use of USB to RS485 convertors but can recommend PC add-ons to provide the computer with an RS485port.
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Page 28: Recommended Pc Rs485 Serial Port Add-Ons
Specification 2.10.3.2 RECOMMENDED PC RS485 SERIAL PORT ADD-ONS NOTE: DSE have no business tie to Brainboxes. Over many years, our own engineers have used these products and are happy to recommend them. NOTE: For further details of setting up the devices below, refer to the manufacture whose details are below.
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Page 29: Rs485 Used For Modbus Engine Connection
Specification 2.10.3.3 RS485 USED FOR MODBUS ENGINE CONNECTION NOTE: For further details of module configuration, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual. The RS485 port can be configured for connection to Cummins MODBUS engines (Engines fitted with Cummins GCS (G-Drive Control System)).
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Page 30: Ethernet Port
NOTE: For further details of module configuration, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual. The DSE MODBUS register table for the controller is available upon request from the DSE Technical Support Department. Ethernet is used for point-to-point cable connection of more than one device and allows for connection to PCs, PLCs and Building Management Systems (to name just a few devices).
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Page 31: Direct Pc Connection
PC with Ethernet port Network Cable Ethernet Cable Wiring Detail NOTE: DSE stock 2 m (6.5 feet) Ethernet Cable, DSE Part Number: 016-137. Alternatively they can be purchased from any PC or IT store. Connection 1 (T568A) Connection 2 (T568A)
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Page 32: Connection To Basic Ethernet
Ethernet Cable Ethernet Router or ADSL Router Ethernet Cable Wiring Detail NOTE: DSE stock 2 m (6.5 feet) Ethernet Cable, DSE Part Number: 016-137. Alternatively they can be purchased from any PC or IT store. Connection 1 (T568A) Connection 2 (T568A)
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Page 33: Connection To Company Ethernet Infrastructure
Engineer, this cable has both ends terminated as T568A or T568B. NOTE: DSE stock 2 m (6.5 feet) Ethernet Cable, DSE Part Number: 016-137. Alternatively they can be purchased from any PC or IT store. Connection 1 (T568A) Connection 2 (T568A)
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Page 34: Connection To The Internet
Site PC PC Remote From Generator Site Ethernet Cable Wiring Detail NOTE: DSE stock 2 m (6.5 feet) Ethernet Cable, DSE Part Number: 016-137. Alternatively they can be purchased from any PC or IT store. Connection 1 (T568A) Connection 2 (T568A)
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Page 35: Firewall Configuration For Internet Access
DSE8610 MKII Configuration Suite PC Software Manual. As modem/routers differ enormously in their configuration, it is not possible for DSE to give a complete guide to their use with the module. However it is possible to give a description of the requirements in generic terms.
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Page 36: Msc (Multi-Set Communications) Link
NOTE: DSE recommend Belden 9841 (or equivalent) cable for MSC communication. This is rated to a maximum cable length of 250 m. DSE Stock Belden 9841 cable, DSE Part Number: 016-030. NOTE: By default the MSC link of the DSE8xxx modules are not compatible with the DSE55xx/DSE75xx modules.
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Page 37: Can Port
NOTE: Screened 120 Ω Ω Ω Ω impedance cable specified for use with CAN must be used for the CAN link. DSE stock and supply Belden cable 9841 which is a high quality 120 Ω Ω Ω Ω impedance cable suitable for CAN use (DSE part number 016-030) NOTE: For additional length, the DSE124 CAN &…
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Page 38: Dsenet (Expansion Modules)
® NOTE: DSE recommend Belden 9841 (or equivalent) cable for DSENet communication. This is rated to a maximum cable length of 1.2 km. DSE Stock Belden 9841 cable, DSE Part Number: 016-030. ® DSENet is the interconnection cable between the host controller and the expansion module(s) and must not be connected to any device other than DSE equipment designed for connection to the ®…
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Page 39: Dsenet Used For Modbus Engine Connection
Specification ® 2.10.9.1 DSENET USED FOR MODBUS ENGINE CONNECTION NOTE: For further details of module configuration, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual. ® As DSENet utilises an RS485 hardware interface, this port can be configured for connection to Cummins MODBUS engines (Engines fitted with Cummins GCS (G-Drive Control System)).
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Page 40: Sounder
64 db at 1 m 2.11.1 ADDING AN EXTERNAL SOUNDER Should an external alarm or indicator be required, this can be achieved by using the DSE Configuration Suite PC software to configure an auxiliary output for Audible Alarm, and by configuring an auxiliary input for Alarm Mute (if required).
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Page 41: Dimensions And Mounting
Specification 2.13 DIMENSIONS AND MOUNTING 2.13.1 DIMENSIONS 245 mm x 184 mm x 51 mm (9.6 ” x 7.2 ” x 2.0 ”) 2.13.2 PANEL CUTOUT 220 mm x 159 mm (8.7” x 6.3”) 2.13.3 WEIGHT 0.98 kg (2.16 lb) Page 41 of 188 057-254 ISSUE: 2…
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Page 42: Fixing Clips
Specification 2.13.4 FIXING CLIPS NOTE: In conditions of excessive vibration, mount the module on suitable anti-vibration mountings. The module is held into the panel fascia using the supplied fixing clips. Withdraw the fixing clip screw (turn anticlockwise) until only the pointed end is protruding from the clip. Insert the three ‘prongs’…
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Page 43: Cable Tie Fixing Points
With Cable And Tie In Place 2.13.6 SILICON SEALING GASKET NOTE: For purchasing a silicon gasket from DSE, see the section entitled Maintenance, Spares, Repair and Servicing elsewhere in this document. The silicon gasket provides improved sealing between module and the panel fascia. The gasket is fitted to the module before installation into the panel fascia.
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Page 44: Applicable Standards
Specification 2.14 APPLICABLE STANDARDS Standard Description BS 4884-1 This document conforms to BS4884-1 1992 Specification for presentation of essential information. BS 4884-2 This document conforms to BS4884-2 1993 Guide to content BS 4884-3 This document conforms to BS4884-3 1993 Guide to presentation BS EN 60068-2-1 -30 °C (-22 °F) (Minimum…
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Page 45
Specification Standard Description IEEE C37.2 Continued… (Standard Electrical Power System Device 46 – Reverse-phase or phase-balance current relay Function Numbers and 48 – Incomplete sequence relay Contact Designations) 49 – Machine or transformer thermal relay 50 – Instantaneous overcurrent relay 51 –… -
Page 46: Enclosure Classifications
Specification 2.14.1 ENCLOSURE CLASSIFICATIONS 2.14.1.1 IP CLASSIFICATIONS The modules specification under BS EN 60529 Degrees of protection provided by enclosures IP65 (Front of module when module is installed into the control panel with the optional sealing gasket). IP42 (front of module when module is installed into the control panel WITHOUT being sealed to the panel) First Digit Second Digit Protection against contact and ingress of solid objects…
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Page 47: Installation
Installation 3 INSTALLATION The module is designed to be mounted on the panel fascia. For dimension and mounting details, see the section entitled Dimension and Mounting elsewhere in this document. 3.1 USER CONNECTIONS NOTE: Availability of some terminals depends upon module version. Full details are given in the section entitled Terminal Description elsewhere in this manual.
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Page 48: Connection Descriptions
Start output requirements may be different. For further details on connection to electronic engines, refer to DSE Publication: 057-004 Electronic Engines And DSE Wiring NOTE: For further details of module configuration, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual.
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Page 49: Analogue Sensor Inputs & Can
NOTE: Screened 120 Ω Ω Ω Ω impedance cable specified for use with CAN must be used for the CAN & MSC links. DSE stock and supply Belden cable 9841 which is a high quality 120 Ω Ω Ω Ω impedance cable suitable for CAN use (DSE part number 016-030)
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Page 50: Mpu, Ecu, Msc & Dsenet
NOTE: Screened 120 Ω Ω Ω Ω impedance cable specified for use with CAN must be used for the CAN & MSC links. DSE stock and supply Belden cable 9841 which is a high quality 120 Ω Ω Ω Ω impedance cable suitable for CAN use (DSE part number 016-030) NOTE: As a termination resistor is internally fitted to the controller, the controller must be ®…
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Page 51: Output C & D & V1 (Generator) Voltage & Frequency Sensing
Installation 3.2.4 OUTPUT C & D & V1 (GENERATOR) VOLTAGE & FREQUENCY SENSING NOTE: The below table describes connections to a three phase, four wire alternator. For alternative wiring topologies, see the section entitled Alternate Topology Wiring Diagrams elsewhere in this document. Cable Description Notes…
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Page 52: Current Transformers
Installation 3.2.6 CURRENT TRANSFORMERS WARNING!: Do not disconnect this plug when the CTs are carrying current. Disconnection open circuits the secondary of the C.T.’s and dangerous voltages may then develop. Always ensure the CTs are not carrying current and the CTs are short circuit connected before making or breaking connections to the module.
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Page 53: Ct Connections
L is the primary of the CT that ‘points’ towards the Load s1 is the secondary of the CT that connects to the DSE Module’s input for the CT measuring s2 is the secondary of the CT that should be commoned with the s2 connections of all the other CTs and connected to the CT common terminal of the module.
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Page 54: Rs485
NOTE: Screened 120 Ω Ω Ω Ω impedance cable specified for use with RS485 must be used for the RS485 link. DSE stock and supply Belden cable 9841 which is a high quality 120 Ω Ω Ω Ω impedance cable suitable for CAN use (DSE part number 016-030)
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Page 55: Rs232
Installation 3.2.9 RS232 NOTE: For further details of module configuration, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual. Description Notes Socket for connection to a modem or PC with DSE Configuration Suite Supports MODBUS RTU protocol or external modem…
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Page 56: Usb Slave (Pc Configuration) Connector
CAUTION!: Care must be taken not to overload the PCs USB system by connecting more than the recommended number of USB devices to the PC. For further information, consult your PC supplier. NOTE: For further details of module configuration, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual. Cable…
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Page 57: Typical Wiring Diagram
Genset manufacturers and panel builders may use these diagrams as a starting point; however always refer to the completed system diagram provided by the system manufacturer for complete wiring detail. Further wiring suggestions are available in the following DSE publications, available at www.deepseaplc.com to website members. DSE Part…
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Page 58: Phase 4 Wire) With Restricted Earth Fault
Star, 3 Phase 4 Wire Delta L1-N-L2, 3 Phase 4 Wire Delta L1-N-L3 and 3 Phase 4 Wire Delta L2-N-L3. For further details of module configuration to suit these different topologies, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual. NOTE: Earthing the neutral conductor ‘before’ the neutral CT allows the module to read earth faults ‘after’…
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Page 59: Earth Systems
(the battery negative connects to Earth). 3.3.2.2 POSITIVE EARTH When using a DSE module with a Positive Earth System (the battery positive connects to Earth), the following points must be followed: Follow the typical wiring diagram as normal for all sections except the earth points.
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Page 60: Typical Arrangement Of Dsenet
NOTE: Screened 120 Ω Ω Ω Ω impedance cable specified for use with CAN must be used for the ® DSENet (RS485) connection. DSE stock and supply Belden cable 9841 which is a high quality 120Ω Ω Ω Ω impedance cable ® suitable for DSENet use (DSE part number 016-030) ®…
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Page 61: Typical Arrangement Of Msc Link
For each DSE8x80 used, the number of available DSE8x60s to be used reduces. Total of 40 DSE modules can be connected to the MSC link made up of DSE8x10 (up to 32), DSE8x60 (up to 16) and DSE8x80 (up to 16) This gives the possibility of: •…
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Page 62: Alternate Topology Wiring Diagrams
Installation 3.4 ALTERNATE TOPOLOGY WIRING DIAGRAMS 3.4.1 SINGLE PHASE (L1 & N) 2 WIRE WITH RESTRICTED EARTH FAULT NOTE: Earthing the neutral conductor ‘before’ the neutral CT allows the module to read earth faults ‘after’ the CT only (Restricted to load / downstream of the CT) Earthing the neutral conductor ‘after’…
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Page 63: Single Phase (L1 & N) 2 Wire Without Earth Fault
Installation 3.4.2 SINGLE PHASE (L1 & N) 2 WIRE WITHOUT EARTH FAULT Page 63 of 188 057-254 ISSUE: 2…
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Page 64: Single Phase (L1 & L2) 3 Wire With Restricted Earth Fault
Installation 3.4.3 SINGLE PHASE (L1 & L2) 3 WIRE WITH RESTRICTED EARTH FAULT NOTE: Earthing the neutral conductor ‘before’ the neutral CT allows the module to read earth faults ‘after’ the CT only (Restricted to load / downstream of the CT) Earthing the neutral conductor ‘after’…
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Page 65: Single Phase (L1 & L2) 3 Wire Without Earth Fault
Installation 3.4.4 SINGLE PHASE (L1 & L2) 3 WIRE WITHOUT EARTH FAULT Page 65 of 188 057-254 ISSUE: 2…
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Page 66: Single Phase (L1 & L3) 3 Wire With Restricted Earth Fault
Installation 3.4.5 SINGLE PHASE (L1 & L3) 3 WIRE WITH RESTRICTED EARTH FAULT NOTE: Earthing the neutral conductor ‘before’ the neutral CT allows the module to read earth faults ‘after’ the CT only (Restricted to load / downstream of the CT) Earthing the neutral conductor ‘after’…
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Page 67: Single Phase (L1 & L3) 3 Wire Without Earth Fault
Installation 3.4.6 SINGLE PHASE (L1 & L3) 3 WIRE WITHOUT EARTH FAULT Page 67 of 188 057-254 ISSUE: 2…
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Page 68: Phase (L1 & L2) 3 Wire With Restricted Earth Fault
Installation 3.4.7 2 PHASE (L1 & L2) 3 WIRE WITH RESTRICTED EARTH FAULT NOTE: Earthing the neutral conductor ‘before’ the neutral CT allows the module to read earth faults ‘after’ the CT only (Restricted to load / downstream of the CT) Earthing the neutral conductor ‘after’…
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Page 69: Phase (L1 & L2) 3 Wire Without Earth Fault
Installation 3.4.8 2 PHASE (L1 & L2) 3 WIRE WITHOUT EARTH FAULT Page 69 of 188 057-254 ISSUE: 2…
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Page 70: Phase (L1 & L3) 3 Wire With Restricted Earth Fault
Installation 3.4.9 2 PHASE (L1 & L3) 3 WIRE WITH RESTRICTED EARTH FAULT NOTE: Earthing the neutral conductor ‘before’ the neutral CT allows the module to read earth faults ‘after’ the CT only (Restricted to load / downstream of the CT) Earthing the neutral conductor ‘after’…
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Page 71: Phase (L1 & L3) 3 Wire Without Earth Fault
Installation 3.4.10 2 PHASE (L1 & L3) 3 WIRE WITHOUT EARTH FAULT Page 71 of 188 057-254 ISSUE: 2…
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Page 72: Phase 3 Wire Detla Without Earth Fault
Installation 3.4.11 3 PHASE 3 WIRE DETLA WITHOUT EARTH FAULT 057-254 ISSUE: 2 Page 72 of 188…
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Page 73: Phase 4 Wire Without Earth Fault
Star, 3 Phase 4 Wire Delta L1-N-L2, 3 Phase 4 Wire Delta L1-N-L3 and 3 Phase 4 Wire Delta L2-N-L3. For further details of module configuration to suit these different topologies, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual. Page 73 of 188…
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Page 74: Phase 4 Wire With Restricted Earth Fault
Star, 3 Phase 4 Wire Delta L1-N-L2, 3 Phase 4 Wire Delta L1-N-L3 and 3 Phase 4 Wire Delta L2-N-L3. For further details of module configuration to suit these different topologies, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual. 057-254 ISSUE: 2…
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Page 75: Phase 4 Wire With Unrestricted Earth Fault
L2-N-L3. For further details of module configuration to suit these different topologies, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual. This example shows the CTs in the neutral to earth link for a three phase four wire system to provide unrestricted earth fault protection but the same philosophy is applicable to the other topologies.
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Page 76: Typical Single Line Application Drawings
Installation 3.5 TYPICAL SINGLE LINE APPLICATION DRAWINGS 3.5.1 MULTI GENERATORS FOR PRIME POWER NOTE: The below diagram is available in a larger scale. Contact DSE technical support for further information, support@deepseaplc.com. 057-254 ISSUE: 2 Page 76 of 188…
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Page 77: Multi Generators For Prime Power With Bus Couplers
Installation 3.5.2 MULTI GENERATORS FOR PRIME POWER WITH BUS COUPLERS NOTE: The below diagram is available in a larger scale. Contact DSE technical support for further information, support@deepseaplc.com. Page 77 of 188 057-254 ISSUE: 2…
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Page 78: Multi Generators With Single Synchronising Transfer Switch
Installation 3.5.3 MULTI GENERATORS WITH SINGLE SYNCHRONISING TRANSFER SWITCH NOTE: The below diagram is available in a larger scale. Contact DSE technical support for further information, support@deepseaplc.com. 057-254 ISSUE: 2 Page 78 of 188…
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Page 79: Multi Generators With Two Synchronising Transfer Switches
Installation 3.5.4 MULTI GENERATORS WITH TWO SYNCHRONISING TRANSFER SWITCHES NOTE: The below diagram is available in a larger scale. Contact DSE technical support for further information, support@deepseaplc.com. Page 79 of 188 057-254 ISSUE: 2…
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Page 80: Multi Generators & Synchronising Transfer Switches
Installation 3.5.5 MULTI GENERATORS & SYNCHRONISING TRANSFER SWITCHES NOTE: The below diagram is available in a larger scale. Contact DSE technical support for further information, support@deepseaplc.com. 057-254 ISSUE: 2 Page 80 of 188…
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Page 81: Multi Generators & Transfer Switches With Bus Coupler
Installation 3.5.6 MULTI GENERATORS & TRANSFER SWITCHES WITH BUS COUPLER NOTE: The below diagram is available in a larger scale. Contact DSE technical support for further information, support@deepseaplc.com. Page 81 of 188 057-254 ISSUE: 2…
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Page 82: Single Generator Exporting (Base Loading) Power
Installation 3.5.7 SINGLE GENERATOR EXPORTING (BASE LOADING) POWER 057-254 ISSUE: 2 Page 82 of 188…
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Page 83: Multi Generators Exporting (Base Loading) Power
Installation 3.5.8 MULTI GENERATORS EXPORTING (BASE LOADING) POWER NOTE: The below diagram is available in a larger scale. Contact DSE technical support for further information, support@deepseaplc.com. Page 83 of 188 057-254 ISSUE: 2…
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Page 84: Description Of Controls
Description of Controls 4 DESCRIPTION OF CONTROLS CAUTION: The module may instruct an engine start event due to external influences. Therefore, it is possible for the engine to start at any time without warning. Prior to performing any maintenance on the system, it is recommended that steps are taken to remove the battery and isolate supplies.
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Page 85
Description of Controls Menu Module Navigation Display Four configurable status LEDs Open Close Generator Generator (Manual Mode (Manual Mode Only) Only) Start Stop / Reset Manual Auto Alarm Mute Mode Mode Mode & Lamp Test Generator Available LED Selected Mode Generator Breaker LED Indication LED… -
Page 86: Control Push Buttons
Description of Controls 4.1 CONTROL PUSH BUTTONS NOTE: For further details, see section entitled Operation elsewhere in this manual. Icon Description Stop / Reset Mode This button places the module into its Stop/Reset Mode . This clears any alarm conditions for which the triggering criteria has been removed. If the engine is running and the module is put into Stop/Reset Mode , the module automatically instructs the generator off load (‘Close Generator Output’…
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Page 87
Description of Controls NOTE: For further details, see section entitled Operation elsewhere in this manual. Icon Description Alarm Mute / Lamp Test This button silences the audible alarm in the controller, de-activates the Audible Alarm output (if configured) and illuminates all of the LEDs on the module’s facia as a lamp test function. -
Page 88: Viewing The Instrument
If no buttons are pressed upon entering an instrumentation page, the instruments displayed are automatically subject to the setting of the LCD Scroll Timer. The LCD Page and LCD Scroll timers are configurable using the DSE Configuration Suite Software or by using the Front Panel Editor.
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Page 89: Status
Generator Available The contents of this display vary depending upon configuration by the generator manufacturer or supplier. The display above is achieved with the factory settings, shown below in the DSE Configuration suite software: ‘Stop Mode’ and generator status is displayed on the…
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Page 90: Generator Locked Out
4.2.1.2 WAITING FOR GENERATOR NOTE: For further details of module configuration, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual. Waiting For Generator indicates that the Generator has started but…
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Page 91: Engine
Description of Controls 4.2.2 ENGINE NOTE*: For further details of support engine, refer to DSE Publication: 057-004 Electronic Engines and DSE Wiring Guide. These pages contain instrumentation gathered about the engine measured or derived from the module’s inputs, some of which may be obtained from the engine ECU.
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Page 92: Manual Fuel Pump Control
Description of Controls 4.2.2.1 MANUAL FUEL PUMP CONTROL NOTE: For further details of module configuration, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual. Depending upon module configuration, the Fuel Level page may include a Tick icon. This denotes that Manual Fuel Pump Control is available by pressing and holding the Tick button.
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Page 93: Dpf Regeneration Lamps
Description of Controls 4.2.2.2 DPF REGENERATION LAMPS NOTE: For further details of module configuration, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual. Depending upon the Engine Type selected in the module’s configuration, the Engine section may include the DPF Regeneration Lamps page.
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Page 94: Generator
Description of Controls 4.2.3 GENERATOR Contains electrical values of the Generator, measured or derived from the module’s voltage and current inputs. Press the Instrumentation Scroll buttons scroll through the Generator parameters. Generator 50.0 Hz Generator Voltage (ph-N) Generator Voltage (ph-ph) Generator Frequency Generator Current (A) Generator Load ph-N (kW)
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Page 95: Commisioning Screens
Description of Controls 4.2.3.1 COMMISIONING SCREENS NOTE: Some of the items may be removed from the commissioning screens if they are not applicable to the module configuration. Commissioning screens are available to both aid the commissioning process and also to give additional information about the synchronising and load sharing process.
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Page 96: Synchroscope
Description of Controls 4.2.3.2 SYNCHROSCOPE Note: If the module display is showing the status page when the synchronising process begins, the module will automatically switch to the Synchroscope page. The ramp progress will also be displayed on the screen once paralleling has taken place. Initially the synchroscope display shows the difference between the bus and generator supplies.
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Page 97: Expansion
NOTE: Depending upon the module’s configuration, some display screens may be disabled. For further details of module configuration, refer to DSE Publication: 057-243 DSE8610 MKII Configuration Suite PC Software Manual. Contains measured values from various input expansion modules that are connected to the DSE module. Press the Instrumentation Scroll buttons scroll through the Expansion parameters if configured.
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Page 98: Alarms
Description of Controls 4.2.6 ALARMS When an alarm is active, the Internal Audible Alarm sounds and the Common Alarm LED, if configured, illuminates. The audible alarm is silenced by pressing the Alarm Mute / Lamp Test button. The LCD display jumps from the ‘Information page’ to display the Alarm Page Number of active alarms.
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Page 99: Ecu Alarms (Can Fault Codes / Dtc)
NOTE: For further details on connection to electronic engines, refer to DSE Publication: 057-004 Electronic Engines And DSE Wiring When connected to a suitable CAN engine, the controller displays alarm status messages from the ECU in the Alarms section of the display.
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Page 100: Event Log
Description of Controls 4.2.7 EVENT LOG NOTE: For further details of module configuration, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual. The module maintains a log of past alarms and/or selected status changes. The log size has been increased in the module over past module updates and is always subject to change.
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Page 101: Protections Disabled
Description of Controls 4.2.7.1 PROTECTIONS DISABLED NOTE: For further details on Protections Disabled, see section entitled Protections elsewhere in this manual. Configuration is possible to prevent Shutdown and Electrical Trip alarms from stopping the generator. Under such conditions the operator is informed the events were blocked. Example: Event Log Oil Pressure Low…
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Page 102: Serial Port
Description of Controls 4.2.8 SERIAL PORT 4.2.8.1 RS232 SERIAL PORT This section is included to give information about the RS232 serial port and external modem (if connected). The items displayed on this page change depending upon configuration of the module. Refer to the system supplier for further details.
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Page 103
This is often a different number than the ‘voice number’ and is often called Circuit Switched Data (CSD) by the SIM provider. If the GSM modem is not purchased from DSE, ensure that it has been correctly set to operate at 9600 baud. -
Page 104
Description of Controls Modem Initialisation Sequence The modem attempts to communicate to the module If the Modem and module communicate successfully: In case of communication failure between the modem and module, the modem is automatically reset and initialisation is attempted once more: In the case of a module that is unable to communicate with the modem, the display continuously cycles between ‘Modem Reset’… -
Page 105
2 seconds The DSE MODBUS document containing register mappings inside the DSE module is available upon request from support@deepseaplc.com. Email the request along with the serial number of the DSE module to ensure the correct information is sent. -
Page 106: Rs485 Serial Port
2 seconds. The DSE MODBUS document containing register mappings inside the DSE module is available upon request from support@deepseaplc.com. Email the request along with the serial number of the DSE module to ensure the correct information is sent.
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Page 107: About
4.2.9 ABOUT 4.2.9.1 MODULE INFORMATION Contains important information about the module and the firmware versions. This information may be asked for when contacting DSE Technical Support Department for advice. Variant: 86xx MKII About Application Version: The version of the module’s main…
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Page 108: Ethernet
Whilst in the ‘ABOUT’ section, press the Scroll Down button to access more information about the network settings. Network settings change be configured using DSE Configuration Suite Software. The module must be rebooted for the changes to take effect. •…
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Page 109: Data Logging
Description of Controls 4.2.9.3 DATA LOGGING Whilst in the ‘ABOUT’ section, press Scroll Down button to access more information about the data logging settings. Location of logged data. Displays either internal module memory or external USB memory. Data Logging Log to internal memory If data logging is active or inactive Logging active No USB drive present…
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Page 110: User Configurable Indicators
Description of Controls 4.3 USER CONFIGURABLE INDICATORS These LEDs are configured by the user to indicate any one of 100+ different functions based around the following: Indications — Monitoring of a digital input and indicating associated functioning user’s equipment — Such as Battery Charger On or Louvres Open, etc.
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Page 111: Operation
Operation 5 OPERATION NOTE: The following descriptions detail the sequences followed by a module containing the standard ‘factory configuration’. Always refer to your configuration source for the exact sequences and timers observed by any particular module in the field. 5.1 QUICKSTART GUIDE This section provides a quick start guide to the module’s operation.
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Page 112: Stopping The Engine
Operation 5.1.2 STOPPING THE ENGINE NOTE: For further details, see the section entitled Operation elsewhere in this document. Select Stop/Reset mode. The generator is stopped 057-254 ISSUE: 2 Page 112 of 188…
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Page 113: Stop/Reset Mode
When the engine has stopped and the module is in the Stop/Reset Mode , it is possible to send configuration files to the module from DSE Configuration Suite PC software and to enter the Front Panel Editor to change parameters.
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Page 114: Manual Mode
NOTE: If the unit has been configured for CAN, compatible ECU’s receives the start command via CAN. NOTE: For further details of module configuration, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual. The fuel relay is energised and the engine is cranked.
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Page 115: Engine Running
Operation 5.3.2 ENGINE RUNNING NOTE: The load transfer signal remains inactive until the generator is available. This prevents excessive wear on the engine and alternator. In Manual Mode , the generator does not synchronise and close it’s load switch unless a ‘loading request’…
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Page 116: Automatic Mode
Operation AUTOMATIC MODE NOTE: If a digital input configured to external Panel Pock is active, changing module modes is not possible. Viewing the instruments and event logs is NOT affected by Panel Lock. Auto Mode is activated by pressing the Auto Mode button.
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Page 117: Starting Sequence
5.4.2 STARTING SEQUENCE NOTE: If the unit has been configured for CAN, compatible ECU’s receive the start command via CAN and transmit the engine speed to the DSE controller. NOTE: For further details of module configuration, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual.
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Page 118: Engine Running
Operation 5.4.3 ENGINE RUNNING NOTE: The load transfer signal remains inactive until the generator is available. This prevents excessive wear on the engine and alternator. The generator synchronises to the bus and is placed on load if configured to do so. If all start requests are removed, the Stopping Sequence begins.
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Page 119: Scheduler
Up to 16 scheduled start/stop sequences can be configured to repeat on a 7-day or 28-day cycle. Scheduled runs may be on load or off load depending upon module configuration. Example: Screen capture from DSE Configuration Suite Software showing the configuration of the Exercise Scheduler.
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Page 120: Msc Compatibility Mode
= The DSE8610 MKII uses MSC link for connection to other DSE modules for ramping and load sharing. = The DSE8610 MKII is connected to a DSE123 using the MSC link to convert the MSC link to interface with Analogue…
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Page 121: Alternative Configurations
When the generator enters a stopping sequence for any reason, all the Dummy Load Control outputs de-energise at the same time as the generator load switch is signalled to open. Example screen shot of Dummy Load Control setup in the DSE Configuration Suite Page 121 of 188…
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Page 122: Load Shedding Control
When the generator enters a stopping sequence for any reason, all the Load Shedding Control outputs de-energise at the same time as the generator load switch is signalled to open. Example screen shot of Load Shedding Control setup in the DSE Configuration Suite: 057-254 ISSUE: 2…
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Page 123: Sms Control
SMS message and leave the module in the Auto Mode SMS Message 4 This SMS message will place the module into the Stop/Reset Mode 0123 4 Example screenshot of SMS Control setup in the DSE Configuration Suite: Page 123 of 188 057-254 ISSUE: 2…
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Page 124: Dead Bus Synchronising (Auto Mode)
The solution to this is a longstanding one, having being used for many decades. However modern digital communications such as the DSE MSC link has vastly improved the control and hence safety of the system operation. The solution is called Dead Bus Synchronising. Using Dead Bus Synchronising, any number of generators are able to be online and in parallel potentially within 15 seconds, depending upon applications and hardware used.
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Page 125: Operation
Operation 5.10.3 OPERATION Before the generator sets are started, their load switches are closed. As there is no AC supply the load switches must be DC controlled. Next, the alternator excitation field is disabled by isolating the supply to the AVRs. The engines are all started at the same time and allowed for the Excitation Delay timer to reach the desired operating speed.
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Page 126: Protections
Protections 6 PROTECTIONS 6.1 ALARMS When an alarm is active, the Internal Audible Alarm sounds and the Common Alarm output if configured, activates. The audible alarm is silenced by pressing the Alarm Mute / Lamp Test button. The LCD display jumps from the ‘Information page’ to display the Alarm Page Number of active alarms.
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Page 127: Protections Disabled
The system designer provides this switch (not DSE) so its location varies depending upon manufacturer, however it normally takes the form of a key operated switch to prevent inadvertent activation. Depending upon configuration, a warning alarm may be generated when the switch is operated.
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Page 128: Reset Electrical Trip
The system designer provides this switch (not DSE) so its location varies depending upon manufacturer, however it normally takes the form of a key operated switch to prevent inadvertent activation. If the DSE module is in the Manual Mode…
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Page 129: Ecu Alarms (Can Fault Codes / Dtc)
NOTE: For details on these code meanings, refer to the ECU instructions provided by the engine manufacturer, or contact the engine manufacturer for further assistance. NOTE: For further details on connection to electronic engines, refer to DSE Publication: 057-004 Electronic Engines And DSE Wiring When connected to a suitable CAN engine, the controller displays alarm status messages from the ECU in the Alarms section of the display.
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Page 130: Indications
Protections 6.2 INDICATIONS Indications are non-critical and often status conditions. They do not appear on the LCD display of the module as a text message in the Status, Event Log or Alarms pages. However, an output or LED indicator is configured to draw the operator’s attention to the event. Example: •…
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Page 131: Warning Alarms
All Warnings Are Latched causes warning alarms to latch until reset manually. This is enabled using the DSE Configuration Suite in conjunction with a compatible PC. If the module is configured for CAN and receives an “error” message from the ECU, ‘ECU Warning” is shown on the module’s display as a warning alarm.
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Page 132
NOTE: Due to module configuration the alarm message that appears on the display may be different. For further details of module configuration, refer to DSE Publication: 057-238 2130 ID1 to 4 Digital Input DSE8610 MKII Configuration Suite PC Software Manual. -
Page 133
The module detected that its internal calibration has failed. The unit Calibration Fault must be sent back to DSE to be investigated and repaired. Contact DSE Technical Support for more details. The module detected that the output voltage of the charge alternator… -
Page 134
NOTE: Due to module configuration the alarm message that appears on the display may be different. For further details of module configuration, refer to DSE Publication: 057-238 Flexible Sensor A to D High DSE8610 MKII Configuration Suite PC Software Manual. -
Page 135
Protections Fault Description The module detected that the generator output frequency had not Gen Loading Frequency risen above the Generator Loading Frequency setting after the Warming Up timer had expired. The module detected that the generator output voltage had not risen Gen Loading Voltage above the Generator Loading Voltage setting after the Warming Up timer had expired. -
Page 136
Description NOTE: Due to module configuration the alarm message that appears on the display may be different. For further details of module configuration, refer to DSE Publication: 057-238 Maintenance Due DSE8610 MKII Configuration Suite PC Software Manual. The module detected that one of the configured maintenance alarms is due as its configured maintenance interval has expired. -
Page 137: Electrical Trip Alarms
NOTE: Due to module configuration the alarm message that appears on the display may be different. For further details of module configuration, refer to DSE Publication: 057-238 2130 ID 1 to 4 Analogue Input DSE8610 MKII Configuration Suite PC Software Manual.
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Page 138
NOTE: Due to module configuration the alarm message that appears on the display may be different. For further details of module configuration, refer to DSE Publication: 057-238 2130 ID1 to 4 Digital Input DSE8610 MKII Configuration Suite PC Software Manual. -
Page 139
The module detected that its internal calibration has failed. The unit Calibration Fault must be sent back to DSE to be investigated and repaired. Contact DSE Technical Support for more details. The module detected that the mains supply failed when the Combined Mains Decoupling generator was in parallel with it. -
Page 140
NOTE: Due to module configuration the alarm message that appears on the display may be different. For further details of module configuration, refer to DSE Publication: 057-238 Flexible Sensor A to D High DSE8610 MKII Configuration Suite PC Software Manual. -
Page 141
NOTE: Due to module configuration the alarm message that appears on the display may be different. For further details of module configuration, refer to DSE Publication: 057-238 Maintenance Due DSE8610 MKII Configuration Suite PC Software Manual. -
Page 142
Check all the module firmware version numbers (under About | Application Number on the modules’ displays) and MSC Old Version Unit ensure all are the latest version firmware. Use the DSE Configuration Suite Software to upgrade the firmware (Tools | Update Firmware) of the older modules. -
Page 143: Shutdown Alarms
NOTE: Due to module configuration the alarm message that appears on the display may be different. For further details of module configuration, refer to DSE Publication: 057-238 2130 ID 1 to 4 Analogue Input DSE8610 MKII Configuration Suite PC Software Manual.
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Page 144
NOTE: Due to module configuration the alarm message that appears on the display may be different. For further details of module configuration, refer to DSE Publication: 057-238 2130 ID1 to 4 Digital Input DSE8610 MKII Configuration Suite PC Software Manual. -
Page 145
The module detected that its internal calibration has failed. The unit Calibration Fault must be sent back to DSE to be investigated and repaired. Contact DSE Technical Support for more details. The module detected that the output voltage of the charge alternator… -
Page 146
Sequence Relay The module detects a condition that indicates the generator is running when the DSE module has instructed it to stop. NOTE: Due to module configuration the alarm message that appears on the display may be different. For further details… -
Page 147
Protections Fault Description The module detected that the generator output frequency had not Gen Loading Frequency risen above the Generator Loading Frequency setting after the Warming Up timer had expired. The module detected that the generator output voltage had not risen Gen Loading Voltage above the Generator Loading Voltage setting after the Warming Up timer had expired. -
Page 148
Description NOTE: Due to module configuration the alarm message that appears on the display may be different. For further details of module configuration, refer to DSE Publication: 057-238 Maintenance Due DSE8610 MKII Configuration Suite PC Software Manual. The module detected that one of the configured maintenance alarms is due as its configured maintenance interval has expired. -
Page 149: Maintenance Alarms
The method of reset is either by: Activating an input that has been configured to Maintenance Reset Alarm 1, 2 or 3. Pressing the maintenance reset button in the DSE Configuration Suite, Maintenance section. Pressing and holding the Stop/Reset Mode button for 10 seconds on the desired Maintenance Alarm status page.
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Page 150
Protections Example 3: Screen capture from DSE Configuration Suite Software showing the Maintenance Alarm Reset ‘button’ in the DSE Configuration Suite SCADA | MAINTENANCE section. Example 4: Screen capture from DSE Configuration Suite Software showing the configuration holding stop button to reset the maintenance alarm. -
Page 151: Over Current Alarm
Protections 6.7 OVER CURRENT ALARM The Over Current Alarm combines a simple warning trip level with a fully functioning IDMT curve for thermal protection. 6.7.1 IMMEDIATE WARNING If the Immediate Warning is enabled, the controller generates a warning alarm as soon as the Trip level is reached.
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Page 152: Inverse Definite Minimum Time (Idmt) Alarm
= 2). load (when The settings shown in the example below are a screen capture of the DSE factory settings, taken from the DSE Configuration Suite PC Software for a brushless alternator. (trip point setting in current) t (time multiplier setting) These settings provide for normal running of the generator up to 100% full load.
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Page 153: Creating A Spreadsheet For The Over Current Idmt Curve
Protections 6.7.2.1 CREATING A SPREADSHEET FOR THE OVER CURRENT IDMT CURVE The formula used: − 1 Where: is the tripping time in seconds is the actual measured current of the most highly loaded line (L1, L2 or L3) is the delayed trip point setting in current is the time multiplier setting and also represents the tripping time in seconds at twice full = 2).
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Page 154
Protections Over Current IDMT Alarm Curves 100000000 10000000 1000000 100000 10000 1000 Current as a Multiple of I Time Multiplier = 1 Time Multiplier = 18 Time Multiplier = 36 (Default Setting) Time Multiplier = 72 057-254 ISSUE: 2 Page 154 of 188… -
Page 155: Short Circuit Idmt Alarm
The settings shown in the example below are a screen capture of the DSE factory settings, taken from the DSE Configuration Suite software. NOTE: Due to large inrush currents from certain loads, such as motors or transformers, the default settings for the Short Circuit alarm may need adjusting to compensate.
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Page 156: Creating A Spreadsheet For The Short Circuit Idmt Curve
Protections 6.8.1 CREATING A SPREADSHEET FOR THE SHORT CIRCUIT IDMT CURVE The formula used: 0.14 − 1 Where: is the tripping time in seconds (accurate to +/- 5% or +/- 50 ms (whichever is the greater)) is the actual measured current is the trip point setting in current is the time multiplier setting The equation can be simplified for addition into a spreadsheet.
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Page 157
Protections Short Circuit IDMT Alarm Curves 10000 1000 0.01 Current as a Multiple of I Time Multiplier = 0.01 (Default Setting) Time Multiplier = 0.02 Time Multiplier = 0.04 Time Multiplier = 0.08 Time Multiplier = 0.16 Page 157 of 188 057-254 ISSUE: 2… -
Page 158: Earth Fault Idmt Alarm
The settings shown in the example below are a screen capture of the DSE factory settings, taken from the DSE Configuration Suite software. (trip point setting in current)
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Page 159: Creating A Spreadsheet For The Earth Fault Idmt Curve
Protections 6.9.1 CREATING A SPREADSHEET FOR THE EARTH FAULT IDMT CURVE The formula used: 0.14 − 1 Where: is the tripping time in seconds (accurate to +/- 5% or +/- 50 ms (whichever is the greater)) is the actual measured current is the trip point setting in current is the time multiplier setting The equation can be simplified for addition into a spreadsheet.
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Page 160
Protections Earth Fault IDMT Alarm Curves 100000 10000 1000 Current as a Multiple of I Time Multiplier = 0.1 (Default Setting) Time Multiplier = 0.2 Time Multiplier = 0.4 Time Multiplier = 0.8 Time Multiplier = 1.6 057-254 ISSUE: 2 Page 160 of 188… -
Page 161: Default Current Protection Tripping Characteristics
Protections 6.10 DEFAULT CURRENT PROTECTION TRIPPING CHARACTERISTICS The graph on the following page shows the default settings for the IDMT tripping curves for the Over Current, Short Circuit and Earth Fault protections. The default setting for the Over Current alarm allows for an overload of an alternator to the limits of the Typical Brushless Alternator whereby 110% overload is permitted for 1 hour or 200% overload is permitted for 36 seconds.
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Page 162
Protections DSE Default Configratuion of Over Current, Short Circuit & Earth Fault IDMT Alarm Curves 100000000 10000000 1000000 100000 10000 1000 0.01 Current as a Multiplier of The Full Load Current Rating Over Circuit IDMT Trip Curve with Time Multiplier = 36, Trip Point = 100% (Default Settings) Short Circuit IDMT Trip Curve with Time Multiplier = 0.01, Trip Point = 200% (Default Settings) -
Page 163: Front Panel Configuration
This configuration mode allows the operator to fully configure the module through its display without the use of the DSE Configuration Suite PC Software. Use the module’s facia buttons to traverse the menu and make value changes to the parameters:…
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Page 164: Main Configuration Edtior
7.1.2 ENTERING PIN NOTE: The PIN is not set by DSE when the module leaves the factory. If the module has a PIN code set, the generator supplier has entered this. Contact the generator supplier if the code is required. If the code has been ‘lost’ or ‘forgotten’, the module must be returned to the DSE factory to have the PIN removed.
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Page 165: Editing A Parameter
Front Panel Configuration 7.1.3 EDITING A PARAMETER NOTE: Pressing and holding the Menu Navigation buttons provides the auto-repeat functionality. Values can be changed quickly by holding the navigation buttons for a prolonged period of time. • Press the Right or Left buttons to cycle to the section to view/change.
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Page 166: Adjustable Parameters
Front Panel Configuration 7.1.5 ADJUSTABLE PARAMETERS Section Parameter As Shown On Display Value Display Contrast Language English, Other. Current Date and Time hh:mm Engine Oil Pressure Low Shutdown 0.00 bar Oil Pressure Low Pre Alarm 0.00 bar Coolant Temp high Pre Alarm 0 ºC Coolant Temp High Shutdown 0 ºC…
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Page 167
Front Panel Configuration Section Parameter As Shown On Display Value Generator Transient Delay 0 h 0 m 0 s Gen Reverse Power Delay 0 h 0 m 0 s Full kW Rating 0 kW Full kVAr Rating 0 kvar Load Ramp Rate Load Level For More Sets Load Level For Less Sets Load Demand Priority… -
Page 168: Running’ Configuration Editor
Running Editor. 7.2.2 ENTERING PIN NOTE: The PIN is not set by DSE when the module leaves the factory. If the module has a PIN code set, this has been affected by your engine supplier who should be contacted if you require the code.
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Page 169: Exiting The ‘Running’ Configuration Editor
Front Panel Configuration 7.2.4 EXITING THE ‘RUNNING’ CONFIGURATION EDITOR NOTE: The editor automatically exits after 5 minutes of inactivity to ensure security. • Press and hold the Tick button to exit the editor and save the changes. 7.2.5 RUNNING EDITOR PARAMETERS Section Parameter As Shown On Display Values…
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Page 170: Commisioning
For details of this procedure see section entitled Front Panel Configuration. If, despite repeated checking of the connections between the controller and the customer’s system, satisfactory operation cannot be achieved, then contact DSE Technical Support Department: Tel: +44 (0) 1723 890099 Fax: +44 (0) 1723 893303 E-mail: support@deepseaplc.com…
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Page 171: Dse 4 Steps To Successful Synchronising
Synchronising and load sharing is often considered to be a complex subject. In fact, it is very simple when broken down into smaller steps. After following the Commissioning section of this manual, the DSE 4 Steps must be followed before any parallel operation is attempted.
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Page 172: Control
Ensure that the generator is connected to a DEAD BUS BAR WITH NO LOADS connected. With the generator breaker open, set the generator to run at the Nominal Frequency without the DSE module connected to the Governor. To achieve this you will have to adjust the settings on the governor.
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Page 173
Commissioning Adjustment of Governor SW2 Increase the setting of the Nominal Frequency by 2.5 Hz (52.5 Hz or 62.5 Hz) Start the generator. With the breaker open the generator will run at setting of SW1 (50 Hz or 60 Hz). 10. -
Page 174: Determining Connections And Settings For Avrs
Ensure that the generator is connected to a DEAD BUS BAR WITH NO LOADS connected. With the generator breaker open, set the generator to run at the Nominal Voltage without the DSE module connected to the AVR. To achieve this you will have to adjust the settings on the AVR.
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Page 175
Commissioning Adjustment of AVR SW2 Increase the setting of the Nominal Voltage by 10% (230 v to 253 V for example) Start the generator. With the breaker open the generator will run at setting of SW1 (230V for example). 10. Close the generator breaker onto a DEAD BUS BAR WITH NO LOADS connected. The generator voltage shall start to increase towards the new Nominal Voltage setting (253V for example) however it may not achieve this. -
Page 176: Metering
8.2.2.1 CTS ON THE RIGHT PHASE Check to ensure that the CTs on L1, L2 & L3 are connected to their respective connection on the DSE module. This is tested by loading the generator with a purely resistive load (around 10% of the generator’s size) across the three phases.
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Page 177: Communications
Check to ensure that all the modules are connected on the MSC link and are communicating correctly. This is tested by connecting the DSE module to a PC with the DSE Configuration Suite PC Software installed and going to the SCADA | Generator | Multi-Set section. The number of Sets On The Bus must be the same as the number of DSE8x10s on the MSC link.
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Page 178: Sync Checks
DSE module sensing both sides of the breaker as in sync This is tested by starting the generator with the DSE module and ensuring the generator load switch is left open (activate an input configured for Generator Load Inhibit). Then the generator common bus is to be made live, this is achieved by starting another generator and closing its load switch.
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Page 179: Incorrectly Wired Breaker
Commissioning 8.2.4.1 INCORRECTLY WIRED BREAKER When the DSE module’s synchroscope shows the two supplies in sync, if the voltage meter shows a voltage difference the breaker is wired incorrectly. This is shown in the example below. Page 179 of 188…
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Page 180: Correctly Wired Breaker
Commissioning 8.2.4.2 CORRECTLY WIRED BREAKER When the DSE module’s synchroscope shows the two supplies in sync, if the voltage meter shows no voltage difference the breaker is wired correctly. This is shown in the example below. 057-254 ISSUE: 2 Page 180 of 188…
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Page 181: Fault Finding
Fault Finding 9 FAULT FINDING NOTE: The below fault finding is provided as a guide check-list only. As the module can be configured to provide a wide range of different features, always refer to the source of the module configuration if in doubt. 9.1 STARTING Symptom Possible Remedy…
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Page 182: Alarms
ECU Amber This indicates a fault condition detected by the engine ECU and ECU Red transmitted to the DSE controller. ECU Data Fail Indicates failure of the CAN data link to the engine ECU. Check all wiring and termination resistors (if required).
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Page 183: Synchronising & Load Sharing
Check Synchronising is enabled in the configuration suite software Generator, Synchronising section Generator will not loadshare Ensure that all the DSE Four Steps to Synchronising have been correctly completed. Check kW Share & kvar Share are enabled, check generator rating is correctly configured in the DSE configuration suite PC Sofftware and check the MSC link is connected correctly.
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Page 184: Maintenance, Spares, Repair And Servicing
In the case of malfunction, you should contact your original equipment manufacturer (OEM). 10.1 PURCHASING ADDITIONAL CONNECTOR PLUGS FROM DSE If you require additional plugs from DSE, please contact our Sales department using the part numbers below. 10.1.1 PACK OF PLUGS…
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Page 185: Purchasing Additional Sealing Gasket From Dse
NOTE: DSENet utilises an RS485 connection. Using Belden 9841 (or equivalent) cable allows for the expansion cable to be extended to a maximum of 1.2 km. DSE Stock and supply Belden 9841 cable. DSE Part Number 016-030. DSE Part Numbers Model Max No.
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Page 186: Warranty
Maintenance, Spares, Repair & Servicing 11 WARRANTY DSE Provides limited warranty to the equipment purchaser at the point of sale. For full details of any applicable warranty, refer to the original equipment supplier (OEM) 12 DISPOSAL 12.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT)
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Contents
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Table of Contents
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Bookmarks
Quick Links
DEEP SEA ELECTRONICS PLC
DSE8610 MKII Operator Manual
Document Number: 057-254
Author: Mark Graham
057-254 ISSUE: 2
Related Manuals for DSE 8610 MKII
Summary of Contents for DSE 8610 MKII
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Page 1
DEEP SEA ELECTRONICS PLC DSE8610 MKII Operator Manual Document Number: 057-254 Author: Mark Graham 057-254 ISSUE: 2… -
Page 2
Applications for the copyright holder’s written permission to reproduce any part of this publication must be addressed to Deep Sea Electronics Plc at the address above. ® ® ® The DSE logo and the names DSEGenset , DSEAts and DSEPower are UK registered trademarks of Deep Sea Electronics PLC. -
Page 3: Table Of Contents
DSE8610 MKII Operator Manual TABLE OF CONTENTS Section Page INTRODUCTION ………………..8 CLARIFICATION OF NOTATION ……………….. 9 GLOSSARY OF TERMS ………………….9 BIBLIOGRAPHY ……………………11 1.3.1 INSTALLATION INSTRUCTIONS ………………. 11 1.3.2 MANUALS ……………………11 1.3.3 TRAINING GUIDES ………………….12 1.3.4 THIRD PARTY DOCUMENTS ………………
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Page 4
DSE8610 MKII Operator Manual ® 2.10.9 DSENET (EXPANSION MODULES) …………….38 ® 2.10.9.1 DSENET USED FOR MODBUS ENGINE CONNECTION ……..39 2.11 SOUNDER …………………….. 40 2.11.1 ADDING AN EXTERNAL SOUNDER …………….40 2.12 ACCUMULATED INSTRUMENTATION …………….40 2.13 DIMENSIONS AND MOUNTING ………………41 2.13.1 DIMENSIONS …………………… -
Page 5
DSE8610 MKII Operator Manual 3.5.5 MULTI GENERATORS & SYNCHRONISING TRANSFER SWITCHES ……80 3.5.6 MULTI GENERATORS & TRANSFER SWITCHES WITH BUS COUPLER ….81 3.5.7 SINGLE GENERATOR EXPORTING (BASE LOADING) POWER …….. 82 3.5.8 MULTI GENERATORS EXPORTING (BASE LOADING) POWER …….. 83 DESCRIPTION OF CONTROLS ……………. -
Page 6
EXITING THE ‘RUNNING’ CONFIGURATION EDITOR ……….169 7.2.5 RUNNING EDITOR PARAMETERS …………….169 COMMISIONING ………………..170 BASIC CHECKS ……………………170 DSE 4 STEPS TO SUCCESSFUL SYNCHRONISING …………171 8.2.1 CONTROL ……………………172 8.2.1.1 DETERMINING CONNECTIONS AND SETTINGS FOR GOVERNORS ….. 172 8.2.1.2… -
Page 7
DSE8610 MKII Operator Manual 10.1.2 INDIVIDUAL PLUGS ………………… 184 10.2 PURCHASING ADDITIONAL FIXING CLIPS FROM DSE ……….184 10.3 PURCHASING ADDITIONAL SEALING GASKET FROM DSE ……..185 ® 10.4 DSENET EXPANSION MODULES …………….185 WARRANTY ………………..186 DISPOSAL ………………..186 12.1… -
Page 8: Introduction
This is not a controlled document. DSE do not automatically inform on updates. Any future updates of this document are included on the DSE website at www.deepseaplc.com The DSE86xx MKII series is designed to provide differing levels of functionality across a common platform.
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Page 9: Clarification Of Notation
Introduction 1.1 CLARIFICATION OF NOTATION Clarification of notation used within this publication. Highlights an essential element of a procedure to ensure correctness. NOTE: Indicates a procedure or practice, which, if not strictly observed, could CAUTION! result in damage or destruction of equipment. Indicates a procedure or practice, which could result in injury to personnel WARNING! or loss of life if not followed correctly.
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Page 10
Introduction Term Description Global System for Mobile communications. Cell phone technology used in most of the World. HEST High Exhaust System Temperature Initiates when DPF filter is full in conjunction with an extra fuel injector in the exhaust system to burn off accumulated diesel particulate matter or soot. Human Machine Interface A device that provides a control and visualisation interface between a human and a process or machine. -
Page 11: Bibliography
Introduction 1.3 BIBLIOGRAPHY This document refers to, and is referred by the following DSE publications which are obtained from the DSE website: www.deepseaplc.com or by contacting DSE technical support: support@deepseaplc.com. 1.3.1 INSTALLATION INSTRUCTIONS Installation instructions are supplied with the product in the box and are intended as a ‘quick start’…
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Page 12: Training Guides
Training guides are provided as ‘hand-out’ sheets on specific subjects during training sessions and contain specific information regarding to that subject. DSE Part Description 056-001 Four Steps To Synchronising 056-005 Using CTs With DSE Products 056-006 Introduction to Comms 056-010 Over Current Protection 056-011 MSC Link…
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Page 13: Specification
Specification 2 SPECIFICATION 2.1 OPERATING TEMPERATURE Module Specification DSE86xx MKII -30 ºC +70 ºC (-22 ºF +158 ºF ) Display Heater Variants -40 ºC +70 ºC (-40 ºF +158 ºF ) 2.1.1 SCREEN HEATER OPERATION Screen Heater Function Specification Turn On When Temperature Falls Below -10 ºC (+14 ºF) Turn Off When Temperature Rises Above -5 ºC (+23 ºF)
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Page 14: Terminal Specification
Specification 2.3 TERMINAL SPECIFICATION Description Specification Two part connector. Male part fitted to module Connection Type Female part supplied in module packing case — Screw terminal, rising clamp, no internal spring. Minimum Cable Size 0.5 mm² (AWG 24) Example showing cable entry and screw Maximum Cable Size 2.5 mm²…
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Page 15: Voltage & Frequency Sensing
Specification 2.5 VOLTAGE & FREQUENCY SENSING Description Specification Measurement Type True RMS conversion Sample Rate 40 kHz Harmonics Up to 21 or better Input Impedance 300 kΩ phase to neutral 15 V (minimum required for sensing frequency) to 415 V AC (absolute maximum) Phase To Neutral Suitable for 345 V AC nominal…
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Page 16: Va Rating Of The Cts
Specification 2.6.1 VA RATING OF THE CTS NOTE: Details for 4 mm² cables are shown for reference only. The connectors on the DSE modules are only suitable for cables up to 2.5 mm². The VA burden of the module on the CTs is 0.5 VA. However depending upon the type and length of cabling between the CTs and the module, CTs with a greater VA rating than the module are required.
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Page 17: Ct Polarity
2.6.3 CT PHASING Take particular care that the CTs are connected to the correct phases. For instance, ensure that the CT on phase 1 is connected to the terminal on the DSE module intended for connection to the CT for phase 1.
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Page 18: Inputs
Specification 2.7 INPUTS 2.7.1 DIGITAL INPUTS Description Specification 12 configurable digital inputs Number (16 when Analogue Inputs are configured as digital inputs) Arrangement Contact between terminal and ground Low Level Threshold 2.1 V minimum High Level Threshold 6.6 V maximum Maximum Input Voltage +50 V DC with respect to plant supply negative Minimum Input Voltage…
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Page 19: Analogue Inputs
All of the analogue inputs are flexible within the DSE8610 MKII module 2.7.3.1 ANALOGUE INPUT A Description Specification Flexible: Configured for Oil Sensor in the DSE default configuration. Input Type Flexible Options: Not used, Digital Input, Flexible Analogue Oil Sensor Flexible Input Selection…
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Page 20: Analogue Input B, C & D
2.7.3.2 ANALOGUE INPUT B, C & D Description Specification Flexible: Configured for Temperature Sensor in the DSE default Analogue Input B Type configuration. Flexible Options: Not used, Digital Input and Flexible Analogue Flexible: Configured for Fuel Sensor in the DSE default Analogue Input C Type configuration.
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Page 21: Charge Fail Input
Magnetic Pickup devices can often be ‘shared’ between two or more devices. For example, one device can often supply the signal to both the DSE module and the engine governor. The possibility of this depends upon the amount of current that the magnetic pickup can supply.
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Page 22: Outputs
Specification 2.8 OUTPUTS 2.8.1 DC OUTPUTS A & B (FUEL & START) Description Specification Normally used as Fuel & Start outputs. Type Fully configurable for other purposes if the module is configured to control an electronic engine. Rating 15 A resistive at Emergency Stop supply. 2.8.2 CONFIGURABLE VOLT-FREE RELAY OUTPUTS C &…
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Page 23: Communication Ports
Ethernet Auto detecting 10/100 Mbit Ethernet port. NOTE: For additional length, the DSE124 CAN & MSC Extender is available. For more information, refer to DSE Publication: 057-116 DSE124 Operator Manual MSC (Multi Set Standard implementation of ‘Slow mode’, up to 250K bits/s…
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Page 24: Communication Port Usage
2.10 COMMUNICATION PORT USAGE 2.10.1 USB SLAVE PORT (PC CONFIGURATION) NOTE: DSE stock 2 m (6.5 feet) USB type A to type B cable, DSE Part Number: 016-125. Alternatively they are purchased from any PC or IT store. NOTE: The DC supply must be connected to the module for configuration by PC.
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Page 25: Rs232 Port
The various operating parameters (such as coolant temperature, oil pressure, etc.) of the remote engine are viewed or changed. Many PCs are not fitted with an internal RS232 serial port. DSE DOES NOT recommend the use of USB to RS232 convertors but can recommend PC add-ons to provide the computer with an RS232 port.
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Page 26: Recommended Pc Rs232 Serial Port Add-Ons
Specification 2.10.2.2 RECOMMENDED PC RS232 SERIAL PORT ADD-ONS NOTE: DSE have no business tie to Brainboxes. Over many years, our own engineers have used these products and are happy to recommend them. NOTE: For further details of setting up the devices below, refer to the manufacture whose details are below.
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Page 27: Rs485 Port
The various operating parameters (such as coolant temperature, oil pressure, etc.) of the remote engine are viewed or changed. Many PCs are not fitted with an internal RS485 serial port. DSE DOES NOT recommend the use of USB to RS485 convertors but can recommend PC add-ons to provide the computer with an RS485port.
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Page 28: Recommended Pc Rs485 Serial Port Add-Ons
Specification 2.10.3.2 RECOMMENDED PC RS485 SERIAL PORT ADD-ONS NOTE: DSE have no business tie to Brainboxes. Over many years, our own engineers have used these products and are happy to recommend them. NOTE: For further details of setting up the devices below, refer to the manufacture whose details are below.
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Page 29: Rs485 Used For Modbus Engine Connection
Specification 2.10.3.3 RS485 USED FOR MODBUS ENGINE CONNECTION NOTE: For further details of module configuration, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual. The RS485 port can be configured for connection to Cummins MODBUS engines (Engines fitted with Cummins GCS (G-Drive Control System)).
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Page 30: Ethernet Port
NOTE: For further details of module configuration, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual. The DSE MODBUS register table for the controller is available upon request from the DSE Technical Support Department. Ethernet is used for point-to-point cable connection of more than one device and allows for connection to PCs, PLCs and Building Management Systems (to name just a few devices).
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Page 31: Direct Pc Connection
PC with Ethernet port Network Cable Ethernet Cable Wiring Detail NOTE: DSE stock 2 m (6.5 feet) Ethernet Cable, DSE Part Number: 016-137. Alternatively they can be purchased from any PC or IT store. Connection 1 (T568A) Connection 2 (T568A)
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Page 32: Connection To Basic Ethernet
Ethernet Cable Ethernet Router or ADSL Router Ethernet Cable Wiring Detail NOTE: DSE stock 2 m (6.5 feet) Ethernet Cable, DSE Part Number: 016-137. Alternatively they can be purchased from any PC or IT store. Connection 1 (T568A) Connection 2 (T568A)
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Page 33: Connection To Company Ethernet Infrastructure
Engineer, this cable has both ends terminated as T568A or T568B. NOTE: DSE stock 2 m (6.5 feet) Ethernet Cable, DSE Part Number: 016-137. Alternatively they can be purchased from any PC or IT store. Connection 1 (T568A) Connection 2 (T568A)
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Page 34: Connection To The Internet
Site PC PC Remote From Generator Site Ethernet Cable Wiring Detail NOTE: DSE stock 2 m (6.5 feet) Ethernet Cable, DSE Part Number: 016-137. Alternatively they can be purchased from any PC or IT store. Connection 1 (T568A) Connection 2 (T568A)
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Page 35: Firewall Configuration For Internet Access
DSE8610 MKII Configuration Suite PC Software Manual. As modem/routers differ enormously in their configuration, it is not possible for DSE to give a complete guide to their use with the module. However it is possible to give a description of the requirements in generic terms.
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Page 36: Msc (Multi-Set Communications) Link
NOTE: DSE recommend Belden 9841 (or equivalent) cable for MSC communication. This is rated to a maximum cable length of 250 m. DSE Stock Belden 9841 cable, DSE Part Number: 016-030. NOTE: By default the MSC link of the DSE8xxx modules are not compatible with the DSE55xx/DSE75xx modules.
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Page 37: Can Port
NOTE: Screened 120 Ω Ω Ω Ω impedance cable specified for use with CAN must be used for the CAN link. DSE stock and supply Belden cable 9841 which is a high quality 120 Ω Ω Ω Ω impedance cable suitable for CAN use (DSE part number 016-030) NOTE: For additional length, the DSE124 CAN &…
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Page 38: Dsenet (Expansion Modules)
® NOTE: DSE recommend Belden 9841 (or equivalent) cable for DSENet communication. This is rated to a maximum cable length of 1.2 km. DSE Stock Belden 9841 cable, DSE Part Number: 016-030. ® DSENet is the interconnection cable between the host controller and the expansion module(s) and must not be connected to any device other than DSE equipment designed for connection to the ®…
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Page 39: Dsenet Used For Modbus Engine Connection
Specification ® 2.10.9.1 DSENET USED FOR MODBUS ENGINE CONNECTION NOTE: For further details of module configuration, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual. ® As DSENet utilises an RS485 hardware interface, this port can be configured for connection to Cummins MODBUS engines (Engines fitted with Cummins GCS (G-Drive Control System)).
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Page 40: Sounder
64 db at 1 m 2.11.1 ADDING AN EXTERNAL SOUNDER Should an external alarm or indicator be required, this can be achieved by using the DSE Configuration Suite PC software to configure an auxiliary output for Audible Alarm, and by configuring an auxiliary input for Alarm Mute (if required).
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Page 41: Dimensions And Mounting
Specification 2.13 DIMENSIONS AND MOUNTING 2.13.1 DIMENSIONS 245 mm x 184 mm x 51 mm (9.6 ” x 7.2 ” x 2.0 ”) 2.13.2 PANEL CUTOUT 220 mm x 159 mm (8.7” x 6.3”) 2.13.3 WEIGHT 0.98 kg (2.16 lb) Page 41 of 188 057-254 ISSUE: 2…
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Page 42: Fixing Clips
Specification 2.13.4 FIXING CLIPS NOTE: In conditions of excessive vibration, mount the module on suitable anti-vibration mountings. The module is held into the panel fascia using the supplied fixing clips. Withdraw the fixing clip screw (turn anticlockwise) until only the pointed end is protruding from the clip. Insert the three ‘prongs’…
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Page 43: Cable Tie Fixing Points
With Cable And Tie In Place 2.13.6 SILICON SEALING GASKET NOTE: For purchasing a silicon gasket from DSE, see the section entitled Maintenance, Spares, Repair and Servicing elsewhere in this document. The silicon gasket provides improved sealing between module and the panel fascia. The gasket is fitted to the module before installation into the panel fascia.
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Page 44: Applicable Standards
Specification 2.14 APPLICABLE STANDARDS Standard Description BS 4884-1 This document conforms to BS4884-1 1992 Specification for presentation of essential information. BS 4884-2 This document conforms to BS4884-2 1993 Guide to content BS 4884-3 This document conforms to BS4884-3 1993 Guide to presentation BS EN 60068-2-1 -30 °C (-22 °F) (Minimum…
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Page 45
Specification Standard Description IEEE C37.2 Continued… (Standard Electrical Power System Device 46 – Reverse-phase or phase-balance current relay Function Numbers and 48 – Incomplete sequence relay Contact Designations) 49 – Machine or transformer thermal relay 50 – Instantaneous overcurrent relay 51 –… -
Page 46: Enclosure Classifications
Specification 2.14.1 ENCLOSURE CLASSIFICATIONS 2.14.1.1 IP CLASSIFICATIONS The modules specification under BS EN 60529 Degrees of protection provided by enclosures IP65 (Front of module when module is installed into the control panel with the optional sealing gasket). IP42 (front of module when module is installed into the control panel WITHOUT being sealed to the panel) First Digit Second Digit Protection against contact and ingress of solid objects…
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Page 47: Installation
Installation 3 INSTALLATION The module is designed to be mounted on the panel fascia. For dimension and mounting details, see the section entitled Dimension and Mounting elsewhere in this document. 3.1 USER CONNECTIONS NOTE: Availability of some terminals depends upon module version. Full details are given in the section entitled Terminal Description elsewhere in this manual.
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Page 48: Connection Descriptions
Start output requirements may be different. For further details on connection to electronic engines, refer to DSE Publication: 057-004 Electronic Engines And DSE Wiring NOTE: For further details of module configuration, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual.
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Page 49: Analogue Sensor Inputs & Can
NOTE: Screened 120 Ω Ω Ω Ω impedance cable specified for use with CAN must be used for the CAN & MSC links. DSE stock and supply Belden cable 9841 which is a high quality 120 Ω Ω Ω Ω impedance cable suitable for CAN use (DSE part number 016-030)
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Page 50: Mpu, Ecu, Msc & Dsenet
NOTE: Screened 120 Ω Ω Ω Ω impedance cable specified for use with CAN must be used for the CAN & MSC links. DSE stock and supply Belden cable 9841 which is a high quality 120 Ω Ω Ω Ω impedance cable suitable for CAN use (DSE part number 016-030) NOTE: As a termination resistor is internally fitted to the controller, the controller must be ®…
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Page 51: Output C & D & V1 (Generator) Voltage & Frequency Sensing
Installation 3.2.4 OUTPUT C & D & V1 (GENERATOR) VOLTAGE & FREQUENCY SENSING NOTE: The below table describes connections to a three phase, four wire alternator. For alternative wiring topologies, see the section entitled Alternate Topology Wiring Diagrams elsewhere in this document. Cable Description Notes…
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Page 52: Current Transformers
Installation 3.2.6 CURRENT TRANSFORMERS WARNING!: Do not disconnect this plug when the CTs are carrying current. Disconnection open circuits the secondary of the C.T.’s and dangerous voltages may then develop. Always ensure the CTs are not carrying current and the CTs are short circuit connected before making or breaking connections to the module.
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Page 53: Ct Connections
L is the primary of the CT that ‘points’ towards the Load s1 is the secondary of the CT that connects to the DSE Module’s input for the CT measuring s2 is the secondary of the CT that should be commoned with the s2 connections of all the other CTs and connected to the CT common terminal of the module.
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Page 54: Rs485
NOTE: Screened 120 Ω Ω Ω Ω impedance cable specified for use with RS485 must be used for the RS485 link. DSE stock and supply Belden cable 9841 which is a high quality 120 Ω Ω Ω Ω impedance cable suitable for CAN use (DSE part number 016-030)
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Page 55: Rs232
Installation 3.2.9 RS232 NOTE: For further details of module configuration, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual. Description Notes Socket for connection to a modem or PC with DSE Configuration Suite Supports MODBUS RTU protocol or external modem…
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Page 56: Usb Slave (Pc Configuration) Connector
CAUTION!: Care must be taken not to overload the PCs USB system by connecting more than the recommended number of USB devices to the PC. For further information, consult your PC supplier. NOTE: For further details of module configuration, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual. Cable…
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Page 57: Typical Wiring Diagram
Genset manufacturers and panel builders may use these diagrams as a starting point; however always refer to the completed system diagram provided by the system manufacturer for complete wiring detail. Further wiring suggestions are available in the following DSE publications, available at www.deepseaplc.com to website members. DSE Part…
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Page 58: Phase 4 Wire) With Restricted Earth Fault
Star, 3 Phase 4 Wire Delta L1-N-L2, 3 Phase 4 Wire Delta L1-N-L3 and 3 Phase 4 Wire Delta L2-N-L3. For further details of module configuration to suit these different topologies, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual. NOTE: Earthing the neutral conductor ‘before’ the neutral CT allows the module to read earth faults ‘after’…
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Page 59: Earth Systems
(the battery negative connects to Earth). 3.3.2.2 POSITIVE EARTH When using a DSE module with a Positive Earth System (the battery positive connects to Earth), the following points must be followed: Follow the typical wiring diagram as normal for all sections except the earth points.
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Page 60: Typical Arrangement Of Dsenet
NOTE: Screened 120 Ω Ω Ω Ω impedance cable specified for use with CAN must be used for the ® DSENet (RS485) connection. DSE stock and supply Belden cable 9841 which is a high quality 120Ω Ω Ω Ω impedance cable ® suitable for DSENet use (DSE part number 016-030) ®…
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Page 61: Typical Arrangement Of Msc Link
For each DSE8x80 used, the number of available DSE8x60s to be used reduces. Total of 40 DSE modules can be connected to the MSC link made up of DSE8x10 (up to 32), DSE8x60 (up to 16) and DSE8x80 (up to 16) This gives the possibility of: •…
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Page 62: Alternate Topology Wiring Diagrams
Installation 3.4 ALTERNATE TOPOLOGY WIRING DIAGRAMS 3.4.1 SINGLE PHASE (L1 & N) 2 WIRE WITH RESTRICTED EARTH FAULT NOTE: Earthing the neutral conductor ‘before’ the neutral CT allows the module to read earth faults ‘after’ the CT only (Restricted to load / downstream of the CT) Earthing the neutral conductor ‘after’…
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Page 63: Single Phase (L1 & N) 2 Wire Without Earth Fault
Installation 3.4.2 SINGLE PHASE (L1 & N) 2 WIRE WITHOUT EARTH FAULT Page 63 of 188 057-254 ISSUE: 2…
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Page 64: Single Phase (L1 & L2) 3 Wire With Restricted Earth Fault
Installation 3.4.3 SINGLE PHASE (L1 & L2) 3 WIRE WITH RESTRICTED EARTH FAULT NOTE: Earthing the neutral conductor ‘before’ the neutral CT allows the module to read earth faults ‘after’ the CT only (Restricted to load / downstream of the CT) Earthing the neutral conductor ‘after’…
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Page 65: Single Phase (L1 & L2) 3 Wire Without Earth Fault
Installation 3.4.4 SINGLE PHASE (L1 & L2) 3 WIRE WITHOUT EARTH FAULT Page 65 of 188 057-254 ISSUE: 2…
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Page 66: Single Phase (L1 & L3) 3 Wire With Restricted Earth Fault
Installation 3.4.5 SINGLE PHASE (L1 & L3) 3 WIRE WITH RESTRICTED EARTH FAULT NOTE: Earthing the neutral conductor ‘before’ the neutral CT allows the module to read earth faults ‘after’ the CT only (Restricted to load / downstream of the CT) Earthing the neutral conductor ‘after’…
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Page 67: Single Phase (L1 & L3) 3 Wire Without Earth Fault
Installation 3.4.6 SINGLE PHASE (L1 & L3) 3 WIRE WITHOUT EARTH FAULT Page 67 of 188 057-254 ISSUE: 2…
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Page 68: Phase (L1 & L2) 3 Wire With Restricted Earth Fault
Installation 3.4.7 2 PHASE (L1 & L2) 3 WIRE WITH RESTRICTED EARTH FAULT NOTE: Earthing the neutral conductor ‘before’ the neutral CT allows the module to read earth faults ‘after’ the CT only (Restricted to load / downstream of the CT) Earthing the neutral conductor ‘after’…
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Page 69: Phase (L1 & L2) 3 Wire Without Earth Fault
Installation 3.4.8 2 PHASE (L1 & L2) 3 WIRE WITHOUT EARTH FAULT Page 69 of 188 057-254 ISSUE: 2…
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Page 70: Phase (L1 & L3) 3 Wire With Restricted Earth Fault
Installation 3.4.9 2 PHASE (L1 & L3) 3 WIRE WITH RESTRICTED EARTH FAULT NOTE: Earthing the neutral conductor ‘before’ the neutral CT allows the module to read earth faults ‘after’ the CT only (Restricted to load / downstream of the CT) Earthing the neutral conductor ‘after’…
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Page 71: Phase (L1 & L3) 3 Wire Without Earth Fault
Installation 3.4.10 2 PHASE (L1 & L3) 3 WIRE WITHOUT EARTH FAULT Page 71 of 188 057-254 ISSUE: 2…
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Page 72: Phase 3 Wire Detla Without Earth Fault
Installation 3.4.11 3 PHASE 3 WIRE DETLA WITHOUT EARTH FAULT 057-254 ISSUE: 2 Page 72 of 188…
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Page 73: Phase 4 Wire Without Earth Fault
Star, 3 Phase 4 Wire Delta L1-N-L2, 3 Phase 4 Wire Delta L1-N-L3 and 3 Phase 4 Wire Delta L2-N-L3. For further details of module configuration to suit these different topologies, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual. Page 73 of 188…
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Page 74: Phase 4 Wire With Restricted Earth Fault
Star, 3 Phase 4 Wire Delta L1-N-L2, 3 Phase 4 Wire Delta L1-N-L3 and 3 Phase 4 Wire Delta L2-N-L3. For further details of module configuration to suit these different topologies, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual. 057-254 ISSUE: 2…
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Page 75: Phase 4 Wire With Unrestricted Earth Fault
L2-N-L3. For further details of module configuration to suit these different topologies, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual. This example shows the CTs in the neutral to earth link for a three phase four wire system to provide unrestricted earth fault protection but the same philosophy is applicable to the other topologies.
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Page 76: Typical Single Line Application Drawings
Installation 3.5 TYPICAL SINGLE LINE APPLICATION DRAWINGS 3.5.1 MULTI GENERATORS FOR PRIME POWER NOTE: The below diagram is available in a larger scale. Contact DSE technical support for further information, support@deepseaplc.com. 057-254 ISSUE: 2 Page 76 of 188…
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Page 77: Multi Generators For Prime Power With Bus Couplers
Installation 3.5.2 MULTI GENERATORS FOR PRIME POWER WITH BUS COUPLERS NOTE: The below diagram is available in a larger scale. Contact DSE technical support for further information, support@deepseaplc.com. Page 77 of 188 057-254 ISSUE: 2…
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Page 78: Multi Generators With Single Synchronising Transfer Switch
Installation 3.5.3 MULTI GENERATORS WITH SINGLE SYNCHRONISING TRANSFER SWITCH NOTE: The below diagram is available in a larger scale. Contact DSE technical support for further information, support@deepseaplc.com. 057-254 ISSUE: 2 Page 78 of 188…
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Page 79: Multi Generators With Two Synchronising Transfer Switches
Installation 3.5.4 MULTI GENERATORS WITH TWO SYNCHRONISING TRANSFER SWITCHES NOTE: The below diagram is available in a larger scale. Contact DSE technical support for further information, support@deepseaplc.com. Page 79 of 188 057-254 ISSUE: 2…
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Page 80: Multi Generators & Synchronising Transfer Switches
Installation 3.5.5 MULTI GENERATORS & SYNCHRONISING TRANSFER SWITCHES NOTE: The below diagram is available in a larger scale. Contact DSE technical support for further information, support@deepseaplc.com. 057-254 ISSUE: 2 Page 80 of 188…
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Page 81: Multi Generators & Transfer Switches With Bus Coupler
Installation 3.5.6 MULTI GENERATORS & TRANSFER SWITCHES WITH BUS COUPLER NOTE: The below diagram is available in a larger scale. Contact DSE technical support for further information, support@deepseaplc.com. Page 81 of 188 057-254 ISSUE: 2…
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Page 82: Single Generator Exporting (Base Loading) Power
Installation 3.5.7 SINGLE GENERATOR EXPORTING (BASE LOADING) POWER 057-254 ISSUE: 2 Page 82 of 188…
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Page 83: Multi Generators Exporting (Base Loading) Power
Installation 3.5.8 MULTI GENERATORS EXPORTING (BASE LOADING) POWER NOTE: The below diagram is available in a larger scale. Contact DSE technical support for further information, support@deepseaplc.com. Page 83 of 188 057-254 ISSUE: 2…
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Page 84: Description Of Controls
Description of Controls 4 DESCRIPTION OF CONTROLS CAUTION: The module may instruct an engine start event due to external influences. Therefore, it is possible for the engine to start at any time without warning. Prior to performing any maintenance on the system, it is recommended that steps are taken to remove the battery and isolate supplies.
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Page 85
Description of Controls Menu Module Navigation Display Four configurable status LEDs Open Close Generator Generator (Manual Mode (Manual Mode Only) Only) Start Stop / Reset Manual Auto Alarm Mute Mode Mode Mode & Lamp Test Generator Available LED Selected Mode Generator Breaker LED Indication LED… -
Page 86: Control Push Buttons
Description of Controls 4.1 CONTROL PUSH BUTTONS NOTE: For further details, see section entitled Operation elsewhere in this manual. Icon Description Stop / Reset Mode This button places the module into its Stop/Reset Mode . This clears any alarm conditions for which the triggering criteria has been removed. If the engine is running and the module is put into Stop/Reset Mode , the module automatically instructs the generator off load (‘Close Generator Output’…
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Page 87
Description of Controls NOTE: For further details, see section entitled Operation elsewhere in this manual. Icon Description Alarm Mute / Lamp Test This button silences the audible alarm in the controller, de-activates the Audible Alarm output (if configured) and illuminates all of the LEDs on the module’s facia as a lamp test function. -
Page 88: Viewing The Instrument
If no buttons are pressed upon entering an instrumentation page, the instruments displayed are automatically subject to the setting of the LCD Scroll Timer. The LCD Page and LCD Scroll timers are configurable using the DSE Configuration Suite Software or by using the Front Panel Editor.
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Page 89: Status
Generator Available The contents of this display vary depending upon configuration by the generator manufacturer or supplier. The display above is achieved with the factory settings, shown below in the DSE Configuration suite software: ‘Stop Mode’ and generator status is displayed on the…
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Page 90: Generator Locked Out
4.2.1.2 WAITING FOR GENERATOR NOTE: For further details of module configuration, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual. Waiting For Generator indicates that the Generator has started but…
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Page 91: Engine
Description of Controls 4.2.2 ENGINE NOTE*: For further details of support engine, refer to DSE Publication: 057-004 Electronic Engines and DSE Wiring Guide. These pages contain instrumentation gathered about the engine measured or derived from the module’s inputs, some of which may be obtained from the engine ECU.
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Page 92: Manual Fuel Pump Control
Description of Controls 4.2.2.1 MANUAL FUEL PUMP CONTROL NOTE: For further details of module configuration, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual. Depending upon module configuration, the Fuel Level page may include a Tick icon. This denotes that Manual Fuel Pump Control is available by pressing and holding the Tick button.
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Page 93: Dpf Regeneration Lamps
Description of Controls 4.2.2.2 DPF REGENERATION LAMPS NOTE: For further details of module configuration, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual. Depending upon the Engine Type selected in the module’s configuration, the Engine section may include the DPF Regeneration Lamps page.
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Page 94: Generator
Description of Controls 4.2.3 GENERATOR Contains electrical values of the Generator, measured or derived from the module’s voltage and current inputs. Press the Instrumentation Scroll buttons scroll through the Generator parameters. Generator 50.0 Hz Generator Voltage (ph-N) Generator Voltage (ph-ph) Generator Frequency Generator Current (A) Generator Load ph-N (kW)
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Page 95: Commisioning Screens
Description of Controls 4.2.3.1 COMMISIONING SCREENS NOTE: Some of the items may be removed from the commissioning screens if they are not applicable to the module configuration. Commissioning screens are available to both aid the commissioning process and also to give additional information about the synchronising and load sharing process.
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Page 96: Synchroscope
Description of Controls 4.2.3.2 SYNCHROSCOPE Note: If the module display is showing the status page when the synchronising process begins, the module will automatically switch to the Synchroscope page. The ramp progress will also be displayed on the screen once paralleling has taken place. Initially the synchroscope display shows the difference between the bus and generator supplies.
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Page 97: Expansion
NOTE: Depending upon the module’s configuration, some display screens may be disabled. For further details of module configuration, refer to DSE Publication: 057-243 DSE8610 MKII Configuration Suite PC Software Manual. Contains measured values from various input expansion modules that are connected to the DSE module. Press the Instrumentation Scroll buttons scroll through the Expansion parameters if configured.
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Page 98: Alarms
Description of Controls 4.2.6 ALARMS When an alarm is active, the Internal Audible Alarm sounds and the Common Alarm LED, if configured, illuminates. The audible alarm is silenced by pressing the Alarm Mute / Lamp Test button. The LCD display jumps from the ‘Information page’ to display the Alarm Page Number of active alarms.
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Page 99: Ecu Alarms (Can Fault Codes / Dtc)
NOTE: For further details on connection to electronic engines, refer to DSE Publication: 057-004 Electronic Engines And DSE Wiring When connected to a suitable CAN engine, the controller displays alarm status messages from the ECU in the Alarms section of the display.
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Page 100: Event Log
Description of Controls 4.2.7 EVENT LOG NOTE: For further details of module configuration, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual. The module maintains a log of past alarms and/or selected status changes. The log size has been increased in the module over past module updates and is always subject to change.
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Page 101: Protections Disabled
Description of Controls 4.2.7.1 PROTECTIONS DISABLED NOTE: For further details on Protections Disabled, see section entitled Protections elsewhere in this manual. Configuration is possible to prevent Shutdown and Electrical Trip alarms from stopping the generator. Under such conditions the operator is informed the events were blocked. Example: Event Log Oil Pressure Low…
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Page 102: Serial Port
Description of Controls 4.2.8 SERIAL PORT 4.2.8.1 RS232 SERIAL PORT This section is included to give information about the RS232 serial port and external modem (if connected). The items displayed on this page change depending upon configuration of the module. Refer to the system supplier for further details.
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Page 103
This is often a different number than the ‘voice number’ and is often called Circuit Switched Data (CSD) by the SIM provider. If the GSM modem is not purchased from DSE, ensure that it has been correctly set to operate at 9600 baud. -
Page 104
Description of Controls Modem Initialisation Sequence The modem attempts to communicate to the module If the Modem and module communicate successfully: In case of communication failure between the modem and module, the modem is automatically reset and initialisation is attempted once more: In the case of a module that is unable to communicate with the modem, the display continuously cycles between ‘Modem Reset’… -
Page 105
2 seconds The DSE MODBUS document containing register mappings inside the DSE module is available upon request from support@deepseaplc.com. Email the request along with the serial number of the DSE module to ensure the correct information is sent. -
Page 106: Rs485 Serial Port
2 seconds. The DSE MODBUS document containing register mappings inside the DSE module is available upon request from support@deepseaplc.com. Email the request along with the serial number of the DSE module to ensure the correct information is sent.
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Page 107: About
4.2.9 ABOUT 4.2.9.1 MODULE INFORMATION Contains important information about the module and the firmware versions. This information may be asked for when contacting DSE Technical Support Department for advice. Variant: 86xx MKII About Application Version: The version of the module’s main…
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Page 108: Ethernet
Whilst in the ‘ABOUT’ section, press the Scroll Down button to access more information about the network settings. Network settings change be configured using DSE Configuration Suite Software. The module must be rebooted for the changes to take effect. •…
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Page 109: Data Logging
Description of Controls 4.2.9.3 DATA LOGGING Whilst in the ‘ABOUT’ section, press Scroll Down button to access more information about the data logging settings. Location of logged data. Displays either internal module memory or external USB memory. Data Logging Log to internal memory If data logging is active or inactive Logging active No USB drive present…
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Page 110: User Configurable Indicators
Description of Controls 4.3 USER CONFIGURABLE INDICATORS These LEDs are configured by the user to indicate any one of 100+ different functions based around the following: Indications — Monitoring of a digital input and indicating associated functioning user’s equipment — Such as Battery Charger On or Louvres Open, etc.
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Page 111: Operation
Operation 5 OPERATION NOTE: The following descriptions detail the sequences followed by a module containing the standard ‘factory configuration’. Always refer to your configuration source for the exact sequences and timers observed by any particular module in the field. 5.1 QUICKSTART GUIDE This section provides a quick start guide to the module’s operation.
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Page 112: Stopping The Engine
Operation 5.1.2 STOPPING THE ENGINE NOTE: For further details, see the section entitled Operation elsewhere in this document. Select Stop/Reset mode. The generator is stopped 057-254 ISSUE: 2 Page 112 of 188…
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Page 113: Stop/Reset Mode
When the engine has stopped and the module is in the Stop/Reset Mode , it is possible to send configuration files to the module from DSE Configuration Suite PC software and to enter the Front Panel Editor to change parameters.
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Page 114: Manual Mode
NOTE: If the unit has been configured for CAN, compatible ECU’s receives the start command via CAN. NOTE: For further details of module configuration, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual. The fuel relay is energised and the engine is cranked.
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Page 115: Engine Running
Operation 5.3.2 ENGINE RUNNING NOTE: The load transfer signal remains inactive until the generator is available. This prevents excessive wear on the engine and alternator. In Manual Mode , the generator does not synchronise and close it’s load switch unless a ‘loading request’…
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Page 116: Automatic Mode
Operation AUTOMATIC MODE NOTE: If a digital input configured to external Panel Pock is active, changing module modes is not possible. Viewing the instruments and event logs is NOT affected by Panel Lock. Auto Mode is activated by pressing the Auto Mode button.
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Page 117: Starting Sequence
5.4.2 STARTING SEQUENCE NOTE: If the unit has been configured for CAN, compatible ECU’s receive the start command via CAN and transmit the engine speed to the DSE controller. NOTE: For further details of module configuration, refer to DSE Publication: 057-238 DSE8610 MKII Configuration Suite PC Software Manual.
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Page 118: Engine Running
Operation 5.4.3 ENGINE RUNNING NOTE: The load transfer signal remains inactive until the generator is available. This prevents excessive wear on the engine and alternator. The generator synchronises to the bus and is placed on load if configured to do so. If all start requests are removed, the Stopping Sequence begins.
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Page 119: Scheduler
Up to 16 scheduled start/stop sequences can be configured to repeat on a 7-day or 28-day cycle. Scheduled runs may be on load or off load depending upon module configuration. Example: Screen capture from DSE Configuration Suite Software showing the configuration of the Exercise Scheduler.
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Page 120: Msc Compatibility Mode
= The DSE8610 MKII uses MSC link for connection to other DSE modules for ramping and load sharing. = The DSE8610 MKII is connected to a DSE123 using the MSC link to convert the MSC link to interface with Analogue…
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Page 121: Alternative Configurations
When the generator enters a stopping sequence for any reason, all the Dummy Load Control outputs de-energise at the same time as the generator load switch is signalled to open. Example screen shot of Dummy Load Control setup in the DSE Configuration Suite Page 121 of 188…
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Page 122: Load Shedding Control
When the generator enters a stopping sequence for any reason, all the Load Shedding Control outputs de-energise at the same time as the generator load switch is signalled to open. Example screen shot of Load Shedding Control setup in the DSE Configuration Suite: 057-254 ISSUE: 2…
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Page 123: Sms Control
SMS message and leave the module in the Auto Mode SMS Message 4 This SMS message will place the module into the Stop/Reset Mode 0123 4 Example screenshot of SMS Control setup in the DSE Configuration Suite: Page 123 of 188 057-254 ISSUE: 2…
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Page 124: Dead Bus Synchronising (Auto Mode)
The solution to this is a longstanding one, having being used for many decades. However modern digital communications such as the DSE MSC link has vastly improved the control and hence safety of the system operation. The solution is called Dead Bus Synchronising. Using Dead Bus Synchronising, any number of generators are able to be online and in parallel potentially within 15 seconds, depending upon applications and hardware used.
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Page 125: Operation
Operation 5.10.3 OPERATION Before the generator sets are started, their load switches are closed. As there is no AC supply the load switches must be DC controlled. Next, the alternator excitation field is disabled by isolating the supply to the AVRs. The engines are all started at the same time and allowed for the Excitation Delay timer to reach the desired operating speed.
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Page 126: Protections
Protections 6 PROTECTIONS 6.1 ALARMS When an alarm is active, the Internal Audible Alarm sounds and the Common Alarm output if configured, activates. The audible alarm is silenced by pressing the Alarm Mute / Lamp Test button. The LCD display jumps from the ‘Information page’ to display the Alarm Page Number of active alarms.
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Page 127: Protections Disabled
The system designer provides this switch (not DSE) so its location varies depending upon manufacturer, however it normally takes the form of a key operated switch to prevent inadvertent activation. Depending upon configuration, a warning alarm may be generated when the switch is operated.
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Page 128: Reset Electrical Trip
The system designer provides this switch (not DSE) so its location varies depending upon manufacturer, however it normally takes the form of a key operated switch to prevent inadvertent activation. If the DSE module is in the Manual Mode…
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Page 129: Ecu Alarms (Can Fault Codes / Dtc)
NOTE: For details on these code meanings, refer to the ECU instructions provided by the engine manufacturer, or contact the engine manufacturer for further assistance. NOTE: For further details on connection to electronic engines, refer to DSE Publication: 057-004 Electronic Engines And DSE Wiring When connected to a suitable CAN engine, the controller displays alarm status messages from the ECU in the Alarms section of the display.
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Page 130: Indications
Protections 6.2 INDICATIONS Indications are non-critical and often status conditions. They do not appear on the LCD display of the module as a text message in the Status, Event Log or Alarms pages. However, an output or LED indicator is configured to draw the operator’s attention to the event. Example: •…
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Page 131: Warning Alarms
All Warnings Are Latched causes warning alarms to latch until reset manually. This is enabled using the DSE Configuration Suite in conjunction with a compatible PC. If the module is configured for CAN and receives an “error” message from the ECU, ‘ECU Warning” is shown on the module’s display as a warning alarm.
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Page 132
NOTE: Due to module configuration the alarm message that appears on the display may be different. For further details of module configuration, refer to DSE Publication: 057-238 2130 ID1 to 4 Digital Input DSE8610 MKII Configuration Suite PC Software Manual. -
Page 133
The module detected that its internal calibration has failed. The unit Calibration Fault must be sent back to DSE to be investigated and repaired. Contact DSE Technical Support for more details. The module detected that the output voltage of the charge alternator… -
Page 134
NOTE: Due to module configuration the alarm message that appears on the display may be different. For further details of module configuration, refer to DSE Publication: 057-238 Flexible Sensor A to D High DSE8610 MKII Configuration Suite PC Software Manual. -
Page 135
Protections Fault Description The module detected that the generator output frequency had not Gen Loading Frequency risen above the Generator Loading Frequency setting after the Warming Up timer had expired. The module detected that the generator output voltage had not risen Gen Loading Voltage above the Generator Loading Voltage setting after the Warming Up timer had expired. -
Page 136
Description NOTE: Due to module configuration the alarm message that appears on the display may be different. For further details of module configuration, refer to DSE Publication: 057-238 Maintenance Due DSE8610 MKII Configuration Suite PC Software Manual. The module detected that one of the configured maintenance alarms is due as its configured maintenance interval has expired. -
Page 137: Electrical Trip Alarms
NOTE: Due to module configuration the alarm message that appears on the display may be different. For further details of module configuration, refer to DSE Publication: 057-238 2130 ID 1 to 4 Analogue Input DSE8610 MKII Configuration Suite PC Software Manual.
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Page 138
NOTE: Due to module configuration the alarm message that appears on the display may be different. For further details of module configuration, refer to DSE Publication: 057-238 2130 ID1 to 4 Digital Input DSE8610 MKII Configuration Suite PC Software Manual. -
Page 139
The module detected that its internal calibration has failed. The unit Calibration Fault must be sent back to DSE to be investigated and repaired. Contact DSE Technical Support for more details. The module detected that the mains supply failed when the Combined Mains Decoupling generator was in parallel with it. -
Page 140
NOTE: Due to module configuration the alarm message that appears on the display may be different. For further details of module configuration, refer to DSE Publication: 057-238 Flexible Sensor A to D High DSE8610 MKII Configuration Suite PC Software Manual. -
Page 141
NOTE: Due to module configuration the alarm message that appears on the display may be different. For further details of module configuration, refer to DSE Publication: 057-238 Maintenance Due DSE8610 MKII Configuration Suite PC Software Manual. -
Page 142
Check all the module firmware version numbers (under About | Application Number on the modules’ displays) and MSC Old Version Unit ensure all are the latest version firmware. Use the DSE Configuration Suite Software to upgrade the firmware (Tools | Update Firmware) of the older modules. -
Page 143: Shutdown Alarms
NOTE: Due to module configuration the alarm message that appears on the display may be different. For further details of module configuration, refer to DSE Publication: 057-238 2130 ID 1 to 4 Analogue Input DSE8610 MKII Configuration Suite PC Software Manual.
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Page 144
NOTE: Due to module configuration the alarm message that appears on the display may be different. For further details of module configuration, refer to DSE Publication: 057-238 2130 ID1 to 4 Digital Input DSE8610 MKII Configuration Suite PC Software Manual. -
Page 145
The module detected that its internal calibration has failed. The unit Calibration Fault must be sent back to DSE to be investigated and repaired. Contact DSE Technical Support for more details. The module detected that the output voltage of the charge alternator… -
Page 146
Sequence Relay The module detects a condition that indicates the generator is running when the DSE module has instructed it to stop. NOTE: Due to module configuration the alarm message that appears on the display may be different. For further details… -
Page 147
Protections Fault Description The module detected that the generator output frequency had not Gen Loading Frequency risen above the Generator Loading Frequency setting after the Warming Up timer had expired. The module detected that the generator output voltage had not risen Gen Loading Voltage above the Generator Loading Voltage setting after the Warming Up timer had expired. -
Page 148
Description NOTE: Due to module configuration the alarm message that appears on the display may be different. For further details of module configuration, refer to DSE Publication: 057-238 Maintenance Due DSE8610 MKII Configuration Suite PC Software Manual. The module detected that one of the configured maintenance alarms is due as its configured maintenance interval has expired. -
Page 149: Maintenance Alarms
The method of reset is either by: Activating an input that has been configured to Maintenance Reset Alarm 1, 2 or 3. Pressing the maintenance reset button in the DSE Configuration Suite, Maintenance section. Pressing and holding the Stop/Reset Mode button for 10 seconds on the desired Maintenance Alarm status page.
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Page 150
Protections Example 3: Screen capture from DSE Configuration Suite Software showing the Maintenance Alarm Reset ‘button’ in the DSE Configuration Suite SCADA | MAINTENANCE section. Example 4: Screen capture from DSE Configuration Suite Software showing the configuration holding stop button to reset the maintenance alarm. -
Page 151: Over Current Alarm
Protections 6.7 OVER CURRENT ALARM The Over Current Alarm combines a simple warning trip level with a fully functioning IDMT curve for thermal protection. 6.7.1 IMMEDIATE WARNING If the Immediate Warning is enabled, the controller generates a warning alarm as soon as the Trip level is reached.
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Page 152: Inverse Definite Minimum Time (Idmt) Alarm
= 2). load (when The settings shown in the example below are a screen capture of the DSE factory settings, taken from the DSE Configuration Suite PC Software for a brushless alternator. (trip point setting in current) t (time multiplier setting) These settings provide for normal running of the generator up to 100% full load.
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Page 153: Creating A Spreadsheet For The Over Current Idmt Curve
Protections 6.7.2.1 CREATING A SPREADSHEET FOR THE OVER CURRENT IDMT CURVE The formula used: − 1 Where: is the tripping time in seconds is the actual measured current of the most highly loaded line (L1, L2 or L3) is the delayed trip point setting in current is the time multiplier setting and also represents the tripping time in seconds at twice full = 2).
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Page 154
Protections Over Current IDMT Alarm Curves 100000000 10000000 1000000 100000 10000 1000 Current as a Multiple of I Time Multiplier = 1 Time Multiplier = 18 Time Multiplier = 36 (Default Setting) Time Multiplier = 72 057-254 ISSUE: 2 Page 154 of 188… -
Page 155: Short Circuit Idmt Alarm
The settings shown in the example below are a screen capture of the DSE factory settings, taken from the DSE Configuration Suite software. NOTE: Due to large inrush currents from certain loads, such as motors or transformers, the default settings for the Short Circuit alarm may need adjusting to compensate.
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Page 156: Creating A Spreadsheet For The Short Circuit Idmt Curve
Protections 6.8.1 CREATING A SPREADSHEET FOR THE SHORT CIRCUIT IDMT CURVE The formula used: 0.14 − 1 Where: is the tripping time in seconds (accurate to +/- 5% or +/- 50 ms (whichever is the greater)) is the actual measured current is the trip point setting in current is the time multiplier setting The equation can be simplified for addition into a spreadsheet.
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Page 157
Protections Short Circuit IDMT Alarm Curves 10000 1000 0.01 Current as a Multiple of I Time Multiplier = 0.01 (Default Setting) Time Multiplier = 0.02 Time Multiplier = 0.04 Time Multiplier = 0.08 Time Multiplier = 0.16 Page 157 of 188 057-254 ISSUE: 2… -
Page 158: Earth Fault Idmt Alarm
The settings shown in the example below are a screen capture of the DSE factory settings, taken from the DSE Configuration Suite software. (trip point setting in current)
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Page 159: Creating A Spreadsheet For The Earth Fault Idmt Curve
Protections 6.9.1 CREATING A SPREADSHEET FOR THE EARTH FAULT IDMT CURVE The formula used: 0.14 − 1 Where: is the tripping time in seconds (accurate to +/- 5% or +/- 50 ms (whichever is the greater)) is the actual measured current is the trip point setting in current is the time multiplier setting The equation can be simplified for addition into a spreadsheet.
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Page 160
Protections Earth Fault IDMT Alarm Curves 100000 10000 1000 Current as a Multiple of I Time Multiplier = 0.1 (Default Setting) Time Multiplier = 0.2 Time Multiplier = 0.4 Time Multiplier = 0.8 Time Multiplier = 1.6 057-254 ISSUE: 2 Page 160 of 188… -
Page 161: Default Current Protection Tripping Characteristics
Protections 6.10 DEFAULT CURRENT PROTECTION TRIPPING CHARACTERISTICS The graph on the following page shows the default settings for the IDMT tripping curves for the Over Current, Short Circuit and Earth Fault protections. The default setting for the Over Current alarm allows for an overload of an alternator to the limits of the Typical Brushless Alternator whereby 110% overload is permitted for 1 hour or 200% overload is permitted for 36 seconds.
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Page 162
Protections DSE Default Configratuion of Over Current, Short Circuit & Earth Fault IDMT Alarm Curves 100000000 10000000 1000000 100000 10000 1000 0.01 Current as a Multiplier of The Full Load Current Rating Over Circuit IDMT Trip Curve with Time Multiplier = 36, Trip Point = 100% (Default Settings) Short Circuit IDMT Trip Curve with Time Multiplier = 0.01, Trip Point = 200% (Default Settings) -
Page 163: Front Panel Configuration
This configuration mode allows the operator to fully configure the module through its display without the use of the DSE Configuration Suite PC Software. Use the module’s facia buttons to traverse the menu and make value changes to the parameters:…
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Page 164: Main Configuration Edtior
7.1.2 ENTERING PIN NOTE: The PIN is not set by DSE when the module leaves the factory. If the module has a PIN code set, the generator supplier has entered this. Contact the generator supplier if the code is required. If the code has been ‘lost’ or ‘forgotten’, the module must be returned to the DSE factory to have the PIN removed.
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Page 165: Editing A Parameter
Front Panel Configuration 7.1.3 EDITING A PARAMETER NOTE: Pressing and holding the Menu Navigation buttons provides the auto-repeat functionality. Values can be changed quickly by holding the navigation buttons for a prolonged period of time. • Press the Right or Left buttons to cycle to the section to view/change.
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Page 166: Adjustable Parameters
Front Panel Configuration 7.1.5 ADJUSTABLE PARAMETERS Section Parameter As Shown On Display Value Display Contrast Language English, Other. Current Date and Time hh:mm Engine Oil Pressure Low Shutdown 0.00 bar Oil Pressure Low Pre Alarm 0.00 bar Coolant Temp high Pre Alarm 0 ºC Coolant Temp High Shutdown 0 ºC…
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Page 167
Front Panel Configuration Section Parameter As Shown On Display Value Generator Transient Delay 0 h 0 m 0 s Gen Reverse Power Delay 0 h 0 m 0 s Full kW Rating 0 kW Full kVAr Rating 0 kvar Load Ramp Rate Load Level For More Sets Load Level For Less Sets Load Demand Priority… -
Page 168: Running’ Configuration Editor
Running Editor. 7.2.2 ENTERING PIN NOTE: The PIN is not set by DSE when the module leaves the factory. If the module has a PIN code set, this has been affected by your engine supplier who should be contacted if you require the code.
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Page 169: Exiting The ‘Running’ Configuration Editor
Front Panel Configuration 7.2.4 EXITING THE ‘RUNNING’ CONFIGURATION EDITOR NOTE: The editor automatically exits after 5 minutes of inactivity to ensure security. • Press and hold the Tick button to exit the editor and save the changes. 7.2.5 RUNNING EDITOR PARAMETERS Section Parameter As Shown On Display Values…
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Page 170: Commisioning
For details of this procedure see section entitled Front Panel Configuration. If, despite repeated checking of the connections between the controller and the customer’s system, satisfactory operation cannot be achieved, then contact DSE Technical Support Department: Tel: +44 (0) 1723 890099 Fax: +44 (0) 1723 893303 E-mail: support@deepseaplc.com…
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Page 171: Dse 4 Steps To Successful Synchronising
Synchronising and load sharing is often considered to be a complex subject. In fact, it is very simple when broken down into smaller steps. After following the Commissioning section of this manual, the DSE 4 Steps must be followed before any parallel operation is attempted.
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Page 172: Control
Ensure that the generator is connected to a DEAD BUS BAR WITH NO LOADS connected. With the generator breaker open, set the generator to run at the Nominal Frequency without the DSE module connected to the Governor. To achieve this you will have to adjust the settings on the governor.
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Page 173
Commissioning Adjustment of Governor SW2 Increase the setting of the Nominal Frequency by 2.5 Hz (52.5 Hz or 62.5 Hz) Start the generator. With the breaker open the generator will run at setting of SW1 (50 Hz or 60 Hz). 10. -
Page 174: Determining Connections And Settings For Avrs
Ensure that the generator is connected to a DEAD BUS BAR WITH NO LOADS connected. With the generator breaker open, set the generator to run at the Nominal Voltage without the DSE module connected to the AVR. To achieve this you will have to adjust the settings on the AVR.
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Page 175
Commissioning Adjustment of AVR SW2 Increase the setting of the Nominal Voltage by 10% (230 v to 253 V for example) Start the generator. With the breaker open the generator will run at setting of SW1 (230V for example). 10. Close the generator breaker onto a DEAD BUS BAR WITH NO LOADS connected. The generator voltage shall start to increase towards the new Nominal Voltage setting (253V for example) however it may not achieve this. -
Page 176: Metering
8.2.2.1 CTS ON THE RIGHT PHASE Check to ensure that the CTs on L1, L2 & L3 are connected to their respective connection on the DSE module. This is tested by loading the generator with a purely resistive load (around 10% of the generator’s size) across the three phases.
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Page 177: Communications
Check to ensure that all the modules are connected on the MSC link and are communicating correctly. This is tested by connecting the DSE module to a PC with the DSE Configuration Suite PC Software installed and going to the SCADA | Generator | Multi-Set section. The number of Sets On The Bus must be the same as the number of DSE8x10s on the MSC link.
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Page 178: Sync Checks
DSE module sensing both sides of the breaker as in sync This is tested by starting the generator with the DSE module and ensuring the generator load switch is left open (activate an input configured for Generator Load Inhibit). Then the generator common bus is to be made live, this is achieved by starting another generator and closing its load switch.
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Page 179: Incorrectly Wired Breaker
Commissioning 8.2.4.1 INCORRECTLY WIRED BREAKER When the DSE module’s synchroscope shows the two supplies in sync, if the voltage meter shows a voltage difference the breaker is wired incorrectly. This is shown in the example below. Page 179 of 188…
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Page 180: Correctly Wired Breaker
Commissioning 8.2.4.2 CORRECTLY WIRED BREAKER When the DSE module’s synchroscope shows the two supplies in sync, if the voltage meter shows no voltage difference the breaker is wired correctly. This is shown in the example below. 057-254 ISSUE: 2 Page 180 of 188…
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Page 181: Fault Finding
Fault Finding 9 FAULT FINDING NOTE: The below fault finding is provided as a guide check-list only. As the module can be configured to provide a wide range of different features, always refer to the source of the module configuration if in doubt. 9.1 STARTING Symptom Possible Remedy…
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Page 182: Alarms
ECU Amber This indicates a fault condition detected by the engine ECU and ECU Red transmitted to the DSE controller. ECU Data Fail Indicates failure of the CAN data link to the engine ECU. Check all wiring and termination resistors (if required).
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Page 183: Synchronising & Load Sharing
Check Synchronising is enabled in the configuration suite software Generator, Synchronising section Generator will not loadshare Ensure that all the DSE Four Steps to Synchronising have been correctly completed. Check kW Share & kvar Share are enabled, check generator rating is correctly configured in the DSE configuration suite PC Sofftware and check the MSC link is connected correctly.
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Page 184: Maintenance, Spares, Repair And Servicing
In the case of malfunction, you should contact your original equipment manufacturer (OEM). 10.1 PURCHASING ADDITIONAL CONNECTOR PLUGS FROM DSE If you require additional plugs from DSE, please contact our Sales department using the part numbers below. 10.1.1 PACK OF PLUGS…
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Page 185: Purchasing Additional Sealing Gasket From Dse
NOTE: DSENet utilises an RS485 connection. Using Belden 9841 (or equivalent) cable allows for the expansion cable to be extended to a maximum of 1.2 km. DSE Stock and supply Belden 9841 cable. DSE Part Number 016-030. DSE Part Numbers Model Max No.
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Page 186: Warranty
Maintenance, Spares, Repair & Servicing 11 WARRANTY DSE Provides limited warranty to the equipment purchaser at the point of sale. For full details of any applicable warranty, refer to the original equipment supplier (OEM) 12 DISPOSAL 12.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT)
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Page 187
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Page 188
This Page is Intentionally Blank…
The Waste Electrical or Electronic Equipment (WEEE) Directive required countries to maximise separate collection and environmentally friendly processing of these items.
In the UK, suppliers of electronics, such as DSE must provide a system which allows all customers buying new electrical equipment the opportunity to recycle old items free of charge. As a responsible supplier, we have met the requirements placed on us by financially supporting the network of WEEE recycling centres established by local authorities. This is achieved by supporting through membership of the national Distributor Take Back Scheme (DTS). To find out more information on WEEE recycling and to locate your nearest recycling centre please visit the Recycle More website.
DSE WEEE Registration Number — WEE/BE0052TQ
Источник
Руководство оператора системы управления и аппаратуры серии 8610 модели dse © «Deep Sea Electronics Plc»
| Название | Руководство оператора системы управления и аппаратуры серии 8610 модели dse © «Deep Sea Electronics Plc» |
| страница | 1/17 |
| Тип | Руководство |
Контроллер DSE8610
фирма «DEEP SEA ELECTRONICS PLC»
Документ номер 057-115
Автор: Энтони Мэнтон
(Перевод с английского языка-Энерган)
Указание на существенный элемент какой-либо процедуры в целях соблюдения правильности ее исполнения.
Указание на процедуры или практические действия, которые в случае их несоответствующего соблюдения могут привести к повреждениям или выходу оборудования из строя.
| Deep Sea Electronics Plc
North Yorkshire O14 0PH |
Фирма «Deep Sea Electronics Plc»
Руководство оператора системы управления и аппаратуры серии 8610 модели DSE Все права сохраняются. Размножать какие-либо разделы данной документации в какой-либо материальной форме (в том числе: фотокопирование или сохранение электронными средствами или иным способом) без письменного разрешения владельца авторских прав, за исключением случаев, подпадающих под действие положений закона от 1988 г. об авторском праве, промышленных образцах и патентах, запрещается. Заявки на получение письменного разрешения владельца авторских прав на размножение каких-либо разделов данного документа следует направлять фирме » Deep Sea Electronics Plc» по вышеуказанному адресу. Изменения, внесенные с даты последней публикации
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| CAUTION!
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| WARNING!
Предупреждение! |
Указание на процедуры или практические действия, которые в случае их несоблюдения могут привести к травмам или гибели сотрудников. |
Примечание:
Осторожно!
1.1 инструкции по установке 7
1.2 РУКОВОДСТВА по обучению 7
1.3 ИНСТРУКЦИИ 7
3технические данные 9
1.4 нумерация деталей 9
1.4.1 КРАТКИЕ НАименования 9
1.5 ТЕХНИЧЕСКИЕ ДАННЫЕ ЗАЖИМОВ 10
1.6 ТРЕБОВАНИЯ К ЭНЕРГОСНАБЖЕНИЮ 10
1.7 ИЗМЕРЕНИЕ напряжениЯ/ЧАСТОТЫ генератора и шины 10
1.8 ИЗМЕРЕНИЯ ТОКА генератора 11
1.8.1 номинальное значение МОЩНОСТИ В∙А трансформаторов тока 11
1.8.2 полярность трансформатора тока 12
1.8.3 ФАЗИРОВКА трансформатора тока 12
1.8.4 КЛАСС трансформатора тока 12
1.9.1 ЦИФРОВЫЕ ВХОДЫ 13
1.9.2 АНАЛОГОВЫЕ ВхОДЫ 13
1.9.3 ВХОД ОТКАЗА ПРИ ЗАРЯДКЕ 14
1.9.4 МАГНИТНЫЙ ДАТЧИК 15
1.10.1 ВЫХОДЫ A и B 16
1.10.2 ВЫХОДЫ C и D 16
1.10.2.1 КАТУШКИ КОНТАКТОРА 16
1.10.2.2 КАТУШКИ ПОНИЖЕННОГО НАПРЯЖЕНИЯ 16
1.10.2.3 ЗАМЫКАЮЩИЕ КАТУШКИ 17
1.10.2.4 РАЗМЫКАЮЩИЕ КАТУШКИ / ШУНТОВЫЕ КАТУШКИ ОТКЛЮЧЕНИЯ 17
Пояснения: Open gen output pulse – импульс разомкнутого выхода генератора; breaker trip pulse 1.0 s – импульс срабатывания выключателя 1,0 с. 17
3.7.3. ВЫХОДЫ E,F,G,H, I & J 17
1.11 ПОРТЫ СВЯЗИ 18
1.12 использование портОВ связи 18
1.12.1 интерфейс CAN 18
1.12.2 ПОРТ USB 19
1.12.3 хост-СИСТЕМА USB (СОЕДИНЕНИЕ ПРИВОДА USB) 19
1.12.4 ПОРТ RS232 20
1.12.5 ПОРТ RS485 22
1.12.6 ПОРТ СЕТИ “ЭЗЕРНЕТ” 23
1.12.6.1 НЕПОСРЕДСТВЕННОЕ присоединение К пк 23
1.12.6.2 подключение к ОСНОВНОЙ СЕТИ “эЗернет” 24
1.12.6.3 подключение к СЕТИ “эЗернет” инфраструктуры УСТАНОВКИ 25
1.12.6.4 подключение к СЕТИ “интернет” 26
1.13 сеть DSENet® для контроллеров расширения 29
1.13.1 сеть DSENet®, используемая для подключения двигателя ПО ШИНЕ Modbus 29
1.14 ЗВУКОВОЙ ИЗВЕЩАТЕЛЬ 30
1.14.1 добавление внешнего ИЗВЕЩАТЕЛЯ 30
1.15 НАКОПЛЕНИЕ данныХ С ПРИБОРОВ 30
1.16 РАЗМЕРЫ И МОНТАЖ 31
1.16.1.1 размеры 31
1.16.2 крепЕжные хомуты 32
1.16.3 МЕСТА крепления ХОМУТИКОВ ДЛЯ КАБЕЛЯ 33
1.16.4 силиконовая уплотнительная прокладка 33
1.17 ДЕЙСТВУЮЩИЕ стандарты 33
1.17.1 классификации корпусов ПО СТЕПЕНИ ЗАЩИТЫ 35
классификациЯ ПО IP 35
классификации ЗАЩИТЫ ПО NEMA 36
4УСТАНОВКА КОНТРОЛЛЕРА 37
1.18 описание зажимов 37
1.18.1 источник питания постоянного тока, выходы топлива и пуска 37
1.18.2 аналоговые датчики 38
1.18.3 магнитный датчик, ПРОТОКОЛ CAN и расширение 39
1.18.4 переключение нагрузки и измерение напряжения генератора 40
1.18.5 датчик шины 40
1.18.6 трансформаторы тока генераторА 41
1.18.7 КОНФИГУРИРУЕМЫЕ ЦИФРОВЫЕ ВХОДЫ 43
1.18.8 разъЕм интерфейса конфигурирования С ПК 43
1.18.9 разъЕм ИНТЕРФЕЙСА RS485 44
1.18.10 РАЗЪЕМ ИНТЕРФЕЙСА RS232 44
1.19 типовые схемы ПОДКЛЮЧЕНИЯ 45
1.19.1 3 ФАЗЫ, 4 провода с ограниченной защитой от КОРОТКОГО замыкания на землю 46
пояснения: CTs 1 or 5 amp. secondary protection class – тТ С классОМ защиты ВТОРИЧНОЙ ОБМОТКИ 1 или 5 а; Automatic МССВ – автомат В ЛИТОМ КОРПУСЕ; Automatic ACB or contactor 3 or 4 pole – автомат В АЛЮМ. КОРПУСЕ или контактор НА 3 или 4 ПОЛЮСА; from generator – от генератора; 2 AMP FUSES – предохранители 2 А; 70 other 7610 & 7660 MSC connections max 250 meters 120 ohm screened cable – 70 других соединений 7610 и 7660 С экранированныМ кабелЕМ мас макс., 250 м, 120 ом; the first and last units MSC must be fitted with a 120 ohm trsistor across h and l – первый и последний блоки мас должны быть оснащены резистором 120 Ом НА КЛЕММАХ “н” и “l”; to gen switching device circuitry – к ЦЕПЯМ переключающего устройства генератора; gen current – ток генератора;gen volts – напряжение генератора; close gen output – замыкНУТЬ выход генератора; output – выход; disk net high speed peripheral link – высокоскоростное периферийное звено сети disk net; l1 load current 8680 0nly – ток нагрузки ТОЛЬКО В L1 8680; bus volts – напряжение шины; msc – МАС-МНОГОАГРЕГАТНАЯ СИСТЕМА; battery – батарея; flexible if j939 is used – гибкий, если используется ПРОТОКОЛ j939; fuel – топливо; crank – ПРОКРУТКА; oil pressure — давления масла; water termp. – температура воды; fuel level (flexible) – уровень топлива (гибкий); flexible – гибкий; common ground – общая линия заземления; programming port – порт программирования; circ alt – цепь alt; module 8610 – КОНТРОЛЛЕР 8610; 11 inputs – 11 входов; plant+ve 8 fet outputs – 8 ВЫХОДОВ +ve 8 УСТАНОВКИ; governor o/p – выход регулятора; avr o/p – выход аРН; engine ecu – электронное управлЕНИЕ двигателя; min 2 amp max 20 amp anti-surge fuse – плавкий предохранитель мин. 2 а ЗАЩИТЫ ОТ ПИКОВ., макс. 20 а; up to 32 amp fuse – предохранитель до 32 а.; remove link fcr for remote em. stop – удалите ПЕРЕМЫЧКУ fcr для дистанционной аварийной остановки; to fuel solenoid max 16 amp. output a – к выходу а, макс. 16 а. топливного СОЛЕНОИДА; to crank solenoid max 16 amp. output b – к выходу В макс. 16 амп. СОЛЕНОИДА ПРОКРУТКИ; low oil pressure – низкое давление масла; high coolant temp – высокая температура охлаЖД. ЖИДКОСТИ; fuel level – уровень топлива; sender – ПЕРЕДАЮЩИЙ датчик; to engine earth – на «землю» двигателя; charge alternator – ЗАРЯДНЫЙ генератор; user configurable -VE input – вход – VE, конфигурируемый пользователем; user configurable +VE input – вход +VE, конфигурируемый пользователем; connect screen at generator only – присоедините экран только НА генераторЕ; to governor – к регулятору; to avr – к аРН; screen earthed at this end only – экран заземлён только у этого конца; connect screen at generator only – присоедините экран только НА генераторЕ; battery +ve (12 or 24 VDC) – ЗАЖИМ +ve БАТАРЕИ (12 или 24 В пост. тока); battery –VE – ЗАЖИМ батареИ –VE; 120 R terminating resistor may be required externally see engine manufacturer’s literature – согласующий резистор 120 R может понадобиться снаружи – смотри ДОКУМЕНТАЦИЮ изготовителя двигателя 46
3 фазы, 4 провода, без защиты от замыкания на землю 47
Пояснения: Automatic МССВ – автомат в литом корпусе; Automatic ACB or contactor 4 pole – автомат в алюминиевом корпусе или контактор на 4 полюса; GENERATOR- ГЕНЕРАТОР; Cts 1 OR 5 AMP SECONDARY PROTECTION CLASS – трансформаторы тока класса вторичной защиты 1 или 5 Амп 2 AMP FUSES – предохранители 2 А.; GEN VOLTS – напряжение генератора; CLOSE GEN OUTPUT 5 — замкнуть вЫход генератора 5; CLOSE MAINS OUTPUT 6 – замкнуть выход сети 6 47
1.19.2 4.2.3. 3 фазы, 4 провода, с неограниченной защитой от КОРОТКОГО замыкания на землю 48
1.19.3 системы заземления 49
1.19.3.1 отрицательное заземление 49
1.19.3.2 положительное заземление 49
1.19.3.3 плавающее заземление 49
1.20 альтернативные СХЕМЫ ПОДКЛЮЧЕНИЯ 50
1.20.1 одна фаза с ограниченным замыканием на “землю” 50
1.20.2 одна фаза без КОРОТКОГО замыкания на землю 51
1.20.3 2 фазы (L1 & L2), 3 провода, с ограниченным КОРОТКИМ замыканием на землю 52
1.20.4 2 фазы (L1 & L2), 3 провода, без КОРОТКОГО замыкания на землю 53
1.20.5 2 фазы (L1 & L3), 3 провода, с ограниченным КОРОТКИМ замыканием на землю 54
1.20.6 2 фазы (L1 & L3), 3 провода, без измерения КОРОТКОГО замыкания на землю 55
1.21 типовое расположение сети “DSENET®” 56
1.22 ОПИСАНИЕ ОРГАНОВ УПРАВЛЕНИЯ 57
1.23 контроллер автоматическОГО ЗАпускА DSE8610 57
1.24 руководство по быстрому ЗАпуску 59
1.24.1 ЗАпуск двигателя 59
1.24.2 останов двигателя 59
1.25 просмотр ПРИБОРНЫХ страниц 60
1.25.2 двигатель 62
1.25.3 генератор 63
1.25.5 последовательный порт RS232 64
1.25.6 последовательный порт RS485 67
1.25.7 информация 69
1.25.7.1 страницы СЕТИ “эЗернет” 69
1.25.7.2 страницы регистрации данных 70
1.25.8 сообщения об ошибкАХ В ПРОТОКОЛЕ Can 71
1.26 просмотр журнала событий 72
1.27 индикаторы, конфигурируемые пользователем 73
1.28 органы управления 74
1.28.1.1 START (запуск) 74
5работа КОНТРОЛЛЕРА 76
1.29 альтернативные конфигурации 76
1.30 РЕГУЛИРОВАНИЕ ИМИТИРУЕМОЙ нагрузки / сброса нагрузки 77
1.30.1 РЕГУЛИРОВАНИЕ имитируемой нагрузки 77
1.30.2 РЕГУЛИРОВАНИЕ сброса нагрузки 78
1.31 режим останова 79
1.31.1 БЛОКИРОВКА БЛОКА ЭЛЕКТРОННОГО УПРАВЛЕНИЯ ДВИГАТЕЛЯ 79
1.32 автоматический режим 80
1.32.1 ожидание в автоматическом режиме 80
1.32.2 последовательность ЗАпуска 80
1.32.3 работа двигателя 81
1.32.4 АЛГОРИТМ останова 81
1.33 ручной режим 82
1.33.1 ожидание в ручном режиме 82
1.33.2 АЛГОРИТМы запуска 82
1.33.3 работа двигателя 83
1.33.4 ручное управление топливонасосом 83
1.33.5 ручное регулирование скорости 83
1.33.6 АЛГОРИТМЫ останова 84
6защитные устройства 85
1.34 БЛОКИРОВКА защитныХ устройств 86
1.34.1 индиЦИРУЮЩИЕ / предупредительные сигналы 86
1.34.2 аварийные сигналы останова / ОТКЛЮЧЕНИЯ 86
1.35 индиЦИРУЮЩИЕ СИГНАЛЫ 87
1.36 предупреждения 88
1.37 Сигнал ПРЕДУПРЕЖДЕНИЯ О СВЕРХТОКЕ 89
6.7 ОСТАНОВ ПРИ СВЕРХТОКЕ / сигнал ОТКЛЮЧЕНИЯ 93
1.38.1 немедленное предупреждение 93
1.38.2 аварийный сигнал IDMT (обратнозависимой характеристики выдержки времени) 93
1.39 останов при коротком замыкании и замыкании на землю / аварийный сигнал ОТКЛЮЧЕНИЯ 95
1.39.1 кривые ОТКЛЮЧЕНИЯ при замыкании на землю 96
пояснения: Tripping time (seconds) – время ОТКЮЧЕНИЯ (секунды); Multiple of trip point setting – кратное уставки точки ОТКЛЮЧЕНИЯ 96
1.39.2 кривые ОТКЛЮЧЕНИЯ при коротком замыкании 97
1.40 интенсивность отказов / смещение вектора 98
7сигнал О техобслуживаниИ 99
1.40.1 режим останова 100
1.40.2 ручной режим 100
1.40.3 автоматический режим 100
9конфигурИРОВАНИЕ С передней панели 101
1.41 ДОСТУП К РЕДАКТОРУ КОНФИГУРИРОВАНИЯ С ПЕРЕДНЕЙ ПАНЕЛИ 102
1.41.1 ПАРАМЕТРЫ РЕДАКТИРОВАНИЯ 103
1.41.2 регулируемые параметры 104
1.42 ДОСТУП К РЕДАКТОРУ КОНФИГУРИРОВАНИЯ РЕЖИМА “работы” 106
1.42.1 ПАРАМЕТРЫ РЕДАКТИРОВАНИЯ 106
1.42.2 регулируемые параметры (редактор работы) 106
10ввод в эксплуатацию 108
1.42.3 ПОДГОТОВКА К ВВОДУ В ЭКСПЛУАТАЦИЮ 108
11ОБНАРУЖЕНИЕ неисправностей 109
124 шага DSE к успешной синхронизации 111
1.43 управление 111
1.44 измерениЯ 111
1.46 проверкА синхронизации 111
13техобслуживание, запчасти, ремонт и сервисное обслуживание 112
1.47 приобретение дополнительных вилоЧНЫХ ЧАСТЕЙ К разъЕмУ у фирмы «DSE» 112
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